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US5880035A Expired / Lapsed US ⏱️ 0.0 years remaining

Dry etching method

Assignee: Sony Corp
•
Filing: 1997-04-25
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Granted: 1999-03-09
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Expires: 2017-04-25
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Abstract

Abstract An object of this invention is to provide a dry etching method enabling a higher productivity and a higher yield without giving any bad effect to a substrate (such as, for instance, damages to a gate oxide film bed) even in a case where a side wall protection film is formed and then the side wall protection film must be removed later. This invention is a dry etching method for processing a polycide layer, in which a poly Si layer and a refractory metal silicide layer are formed in this order on an oxide film bed, by etching resist patterns selectively formed on said polycide layer into a mask, wherein the undercut 6 is provided in the refractory metal silicide layer 2 or other layers contacting the resist pattern 1 and then the refractory metal silicide layer 2 and the poly Si layer 3 are isotropically etched.

Inventors

  • 👤 Seiichi Fukuda

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-30 15:53
CPC Classifications
H; H10; H10P; H10P50/00; H10P50/71; H10P50/20; H10P50/26; H10P50/264; H10P50/266; H10P50/267; H10P50/268; Y; Y10; Y10S; Y10S438/00; Y10S438/963

Claims Analysis

Total Claims: 11
Claim 1
Independent Claim 96 words
A dry etching method of processing a polycide layer, comprising the steps of: forming a polycide layer on an oxide layer, the polycide layer being comprised of a first polysilicon layer and a refractory metal silicide layer in this order; forming a patterned resist on said polycide layer; providing an undercut in said refractory metal silicide layer which contacts the patterned resist by a first isotopical dry etching; and performing an anisotropic dry etching of said polycide layer using said patterned resist as a mask wherein a gas used in said anisotropic dry etching includes Br.
Claim 2
Dependent Claim 96 words
A dry etching method of processing a polycide layer, comprising the steps of: forming a polycide layer on an oxide layer, the polycide layer being comprised of a first polysilicon layer and a refractory metal silicide layer in this order; forming a patterned resist on said polycide layer; providing an undercut in said refractory metal silicide layer which contacts the patterned resist by a first isotopical dry etching; and performing an anisotropic dry etching of said polycide layer using said patterned resist as a mask wherein a gas used in said anisotropic dry etching includes Br.
Claim 3
Dependent Claim 22 words
A dry etching method according to claim 1, wherein the first isotropical dry etching is performed in an ECR plasma etching system.
Claim 4
Dependent Claim 25 words
A dry etching method according to claim 1, wherein said polycide layer to be etched has a stacking structure for forming a silicon-based electrode layer.
Claim 5
Dependent Claim 35 words
A dry etching method according to claim 1, wherein the gas used in the second etching step is selected from the group consisting of SF 6 /HBr, Cl 2 /O 2 and Cl 2 /HBr.
Claim 6
Dependent Claim 231 words
A dry etching method of processing a polycide layer, comprising the steps of: forming a polycide layer on an oxide layer, the polycide layer being comprised of a first polysilicon layer and a refractory metal silicide layer in this order; forming a patterned resist on said polycide layer; providing an undercut in said refractory metal silicide layer which contacts the patterned resist; and performing an anisotropic etching of said polycide layer using said patterned resist as a mask, wherein said oxide layer is formed on a Si substrate with said first polysilicon layer and said refractory metal silicide layer formed on said oxide layer to form a polycide layer as a whole, and said step of providing an undercut is further defined as carrying out a first dry etching step with an ECR plasma etching system to provide said undercut in a portion corresponding to a section beneath the patterned resist and said step of performing an anisotropic etching is further defined as carrying out a second dry etching step and a third dry etching step, which is over-etching, by anisotropically processing the remaining refractory metal silicide layer and the first polysilicon layer, and at the same time under the condition where an appropriate selection ratio is ensured during over-etching removing the patterned resist, and comprising a final step of cleaning and drying the semiconductor wafer using a spin cleaning device.
Claim 7
Dependent Claim 231 words
A dry etching method of processing a polycide layer, comprising the steps of: forming a polycide layer on an oxide layer, the polycide layer being comprised of a first polysilicon layer and a refractory metal silicide layer in this order; forming a patterned resist on said polycide layer; providing an undercut in said refractory metal silicide layer which contacts the patterned resist; and performing an anisotropic etching of said polycide layer using said patterned resist as a mask, wherein said oxide layer is formed on a Si substrate with said first polysilicon layer and said refractory metal silicide layer formed on said oxide layer to form a polycide layer as a whole, and said step of providing an undercut is further defined as carrying out a first dry etching step with an ECR plasma etching system to provide said undercut in a portion corresponding to a section beneath the patterned resist and said step of performing an anisotropic etching is further defined as carrying out a second dry etching step and a third dry etching step, which is over-etching, by anisotropically processing the remaining refractory metal silicide layer and the first polysilicon layer, and at the same time under the condition where an appropriate selection ratio is ensured during over-etching removing the patterned resist, and comprising a final step of cleaning and drying the semiconductor wafer using a spin cleaning device.
Claim 8
Dependent Claim 21 words
A dry etching method according to claim 5, wherein the gas used in the first etching step is SF 6 .
Claim 9
Dependent Claim 35 words
A dry etching method according to claim 5, wherein the gas used in the second etching step is selected from the group consisting of SF 6 /HBr, Cl 2 /O 2 and Cl 2 /HBr.
Claim 10
Dependent Claim 21 words
A dry etching method according to claim 5, wherein the gas used in the third etching step is O 2 /HBr.
Claim 11
Dependent Claim 47 words
A dry etching method according to claim 8, wherein the gas used in the first etching step is SF 6 and the gas used in the second etching step is selected from a group consisting of SF 6 /HBr, Cl 2 /O 2 and Cl 2 /HBr.

References Cited (Backward Citations)

JPS5934635A Cited
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JPH01169945A Cited
US5160408A Cited
US5118387A Cited
JPH04148534A Cited
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