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US5869356A Expired / Lapsed US ⏱️ 0.0 years remaining

Method and structure for constraining the flow of incapsulant applied to an I/C chip on a substrate

Assignee: International Business Machines Corp
•
Filing: 1998-03-17
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Granted: 1999-02-09
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Expires: 2018-03-17
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Abstract

Abstract According to the present invention, a technique for controlling the flow of plastic encapsulant which is applied over an integrated circuit (I/C) chip wire bonded to wire pads formed on a chip carrier substrate is provided. This technique includes applying a barrier material to the substrate surrounding the wire bond pads, which barrier material is in the form of two walls projecting upwardly from the surface thereof, and defining a well between the walls to confine the flow of the encapsulant material. This prevents the encapsulant material from flowing past a desired defined boundary and covering the circuit connection pads which are not intended to be covered.

Inventors

  • 👤 James W. Fuller, Jr.
  • 👤 Mary Beth Fletcher
  • 👤 Joseph Alphonse Kotylo
  • 👤 Jeffrey Alan Knight
  • 👤 David Michael Passante
  • 👤 Allen F. Moring

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-09 14:57
CPC Classifications
H; H10; H10W; H10W74/00; H10W74/01; H10W74/10; H10W74/111; H10W74/114; H10W74/117; H10W76/00; H10W76/40; H10W76/42; H10W76/47; H10W70/00; H10W70/60; H10W70/67; H10W70/68; H10W70/682; H10W70/685; H10W72/00; H10W72/071; H10W72/075; H10W72/50; H10W72/531; H10W72/536; H10W72/5363; H10W72/851; H10W72/874; H10W72/884; H10W72/90; H10W72/931; H10W72/932; H10W90/00; H10W90/701; H10W90/731; H10W90/736; H10W90/751; H10W90/754

Claims Analysis

Total Claims: 11
Claim 1
Independent Claim 81 words
A method for controlling the flow of a plastic encapsulant which is applied over an I/C chip wire bonded to a series of wire bond pads formed on one surface of a dielectric substrate, comprising the steps of: applying a barrier material to said substrate surrounding said wire bond pads and which projects upwardly from said one surface of said substrate, and forming a well in said barrier material which is separated by a pair of walls projecting from said surface.
Claim 2
Independent Claim 81 words
A method for controlling the flow of a plastic encapsulant which is applied over an I/C chip wire bonded to a series of wire bond pads formed on one surface of a dielectric substrate, comprising the steps of: applying a barrier material to said substrate surrounding said wire bond pads and which projects upwardly from said one surface of said substrate, and forming a well in said barrier material which is separated by a pair of walls projecting from said surface.
Claim 3
Dependent Claim 25 words
The invention as defined in claim 1 wherein said barrier material is formed with essentially straight wall sides extending essentially vertically from said one surface.
Claim 4
Dependent Claim 39 words
The invention as defined in claim 1 wherein there are a plurality of electrical contacts surrounding said wire bond pads and spaced therefrom, and wherein said barrier material is applied between said wire bond pads and said electrical contacts.
Claim 5
Dependent Claim 16 words
The invention as defined in claim 3 wherein said electrical contacts include ball grid array pads.
Claim 6
Dependent Claim 23 words
The invention as defined in claim 1 wherein said barrier material is a photoimaged material, and wherein said well is formed by photoimaging.
Claim 7
Dependent Claim 23 words
The invention as defined in claim 5 wherein said one surface of said substrate is defined in part by a solder mask material.
Claim 8
Dependent Claim 16 words
The invention as defined in claim 6 wherein said barrier material is a solder mask material.
Claim 9
Dependent Claim 18 words
The invention as defined in claim 1 wherein said barrier is applied as a liquid by screen printing.
Claim 10
Dependent Claim 60 words
The method as defined in claim 1 wherein an I/C chip having lead wires is bonded to said wire bond pads after said well is formed, and thereafter a plastic encapsulant is applied to said chip and said lead wires and said wire bond pads, and the flow of said encapsulant beyond said well is prevented by said barrier material.
Claim 11
Dependent Claim 14 words
The invention as defined in claim 1 wherein said encapsulant is an epoxy material.

References Cited (Backward Citations)

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US4967313A Cited
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USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 2002-02-08 2002-08-10 2003-02-09 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 2006-02-08 2006-08-10 2007-02-09 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2010-02-08 2010-08-10 2011-02-09 $7700.00 Window Closed / Lapsed

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