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US5838405A Expired / Lapsed US ⏱️ 0.0 years remaining

Tiled display device

Assignee: Sharp Corp
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Filing: 1996-01-30
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Granted: 1998-11-17
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Expires: 2016-01-30
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Abstract

Abstract A display device provided with a set of display panels aligned adjacently to each other placed between a large-scaled substrate and a flexible coat layer opposing each other, and the space between the display panels and the space between each display panel and the large-scaled substrate and flexible coat layer are filled with an adhesive agent. The adhesive agent bonds each display panel to another, and also the set of display panels and the large-scaled substrate and coat layer. A force acting on each display panel caused by volumetric shrinkage of the adhesive agent as it sets is absorbed by the flexible coat layer, and thus the cell gap in each display panel remains intact. As a result, a display device with a large-scaled screen of a multi-display method which can eliminate inconsistencies in color and make the connections of the display panels less noticeable can be realized.

Inventors

  • 👤 Yoshihiro Izumi
  • 👤 Tokihiko Shinomiya

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-10 01:14
CPC Classifications
G; G02; G02F; G02F1/00; G02F1/01; G02F1/13; G02F1/133; G02F1/1333; G02F1/1339; G09; G09G; G09G3/00; G09G3/20; G02F1/13336

Claims Analysis

Total Claims: 22
Claim 1
Independent Claim 81 words
A display device including: a large-scaled substrate; a flexible coat layer opposing said large-scaled substrate; and a set of display panels aligned adjacently to each other, said set of display panels being provided between said large-scaled substrate and said coat layer; a space between said large-scaled substrate and said coat layer being filled with an adhesive agent, said adhesive agent connecting each display panel to another and connecting said set of display panels and said large-scaled substrate and said coat layer.
Claim 2
Dependent Claim 81 words
A display device including: a large-scaled substrate; a flexible coat layer opposing said large-scaled substrate; and a set of display panels aligned adjacently to each other, said set of display panels being provided between said large-scaled substrate and said coat layer; a space between said large-scaled substrate and said coat layer being filled with an adhesive agent, said adhesive agent connecting each display panel to another and connecting said set of display panels and said large-scaled substrate and said coat layer.
Claim 3
Dependent Claim 18 words
The display device as defined in claim 1, wherein said coat layer is made of a polymeric film.
Claim 4
Dependent Claim 15 words
The display device as defined in claim 2, wherein said polymeric film renders optical isotropy.
Claim 5
Dependent Claim 18 words
The display device as defined in claim 3, wherein said polymeric film is a uniaxial oriented polyethylene-terephthalate film.
Claim 6
Dependent Claim 24 words
The display device as defined in claim 1, wherein said coat layer is made of a glass plate of 0.7 mm or less thick.
Claim 7
Dependent Claim 40 words
The display device as defined in claim 1, wherein said adhesive agent is made of a material having a substantially same refractive index as refractive indexes of said large-scaled substrate, a substrate of each display panel, and said coat layer.
Claim 8
Dependent Claim 45 words
The display device as defined in claim 1, wherein said large-scaled substrate, said set of display panels, and said coat layer are sandwiched by two polarizing plates, said two polarizing plates being placed in such a manner that their polarizing axes intersect at right angles.
Claim 9
Dependent Claim 25 words
The display device as defined in claim 1, wherein said adhesive agent is a UV-ray-setting type adhesive agent and said coat layer transmits UV rays.
Claim 10
Dependent Claim 17 words
The display device as defined in claim 1, wherein each display panel is a liquid crystal panel.
Claim 11
Dependent Claim 159 words
The display device as defined in claim 9, wherein each liquid crystal panel includes a pair of substrates, (1) one of said pair of substrates being provided with: (i) a matrix of a plurality of pixel electrodes; (ii) a plurality of data electrodes and a plurality of scanning electrodes for supplying image signals respectively to said plurality of pixel electrodes; and (iii) a plurality of active elements, respectively connected to said plurality of pixel electrodes, for controlling supply of the image signal to each pixel electrode; (2) the other substrate being provided with: (iv) a non-light-transmitting pattern for blocking incident light on a space between each pixel electrode and on said plurality of active elements; (v) a color filter including a set of red, green, and blue filters in a specific pattern, one filter corresponding to one pixel electrode; and (vi) a common electrode for, together with said plurality of pixel electrodes, applying a voltage to a liquid crystal.
Claim 12
Dependent Claim 233 words
A producing process of a display device including a large-scaled substrate, a flexible coat layer opposing said large-scaled substrate, and a set of display panels aligned adjacently to each other, said set of display panels being provided between said large-scaled substrate and said coat layer, a space between said large-scaled substrate and said coat layer being filled with an adhesive agent, said adhesive agent connecting each display panel to another and connecting the display panels and said large-scaled substrate and said coat layer, said producing process comprising: a first step of aligning said set of display panels adjacently on a plane surface of said large-scaled substrate and filling said adhesive agent of a UV-ray-setting type in a space between each display panel and a space between said set of display panels and said large-scaled substrate; a second step of setting said adhesive agent by irradiating UV rays on said adhesive agent entirely from a large-scaled substrate side; a third step of providing said coat layer capable of transmitting UV rays on a side surface of each display panel, said side surface opposing a surface where said large-scaled substrate is placed, and filling said UV-setting type adhesive agent in a space between said set of display panels and said coat layer; and a fourth step of setting said adhesive agent by irradiating UV rays onto said adhesive agent entirely from a coat layer side.
Claim 13
Dependent Claim 233 words
A producing process of a display device including a large-scaled substrate, a flexible coat layer opposing said large-scaled substrate, and a set of display panels aligned adjacently to each other, said set of display panels being provided between said large-scaled substrate and said coat layer, a space between said large-scaled substrate and said coat layer being filled with an adhesive agent, said adhesive agent connecting each display panel to another and connecting the display panels and said large-scaled substrate and said coat layer, said producing process comprising: a first step of aligning said set of display panels adjacently on a plane surface of said large-scaled substrate and filling said adhesive agent of a UV-ray-setting type in a space between each display panel and a space between said set of display panels and said large-scaled substrate; a second step of setting said adhesive agent by irradiating UV rays on said adhesive agent entirely from a large-scaled substrate side; a third step of providing said coat layer capable of transmitting UV rays on a side surface of each display panel, said side surface opposing a surface where said large-scaled substrate is placed, and filling said UV-setting type adhesive agent in a space between said set of display panels and said coat layer; and a fourth step of setting said adhesive agent by irradiating UV rays onto said adhesive agent entirely from a coat layer side.
Claim 14
Dependent Claim 97 words
A display device including: a set of display panels aligned adjacently to each other; a large-scaled substrate provided on only one of two surface sides of said set of display panels; and a space between each display panel and a space between said set of display panels and said large-scaled substrate being filled with an adhesive agent, said adhesive agent connecting each display panel to another and connecting said set of display panels and said large-scaled substrate, the other surface side of said set of display panels being covered with a film made of said adhesive agent.
Claim 15
Dependent Claim 97 words
A display device including: a set of display panels aligned adjacently to each other; a large-scaled substrate provided on only one of two surface sides of said set of display panels; and a space between each display panel and a space between said set of display panels and said large-scaled substrate being filled with an adhesive agent, said adhesive agent connecting each display panel to another and connecting said set of display panels and said large-scaled substrate, the other surface side of said set of display panels being covered with a film made of said adhesive agent.
Claim 16
Dependent Claim 37 words
The display device as defined in claim 12, wherein said adhesive agent is made of a material having a substantially same refractive index as refractive indexes of said large-scaled substrate and a substrate of each display panel.
Claim 17
Dependent Claim 42 words
The display device as defined in claim 12, wherein said large-scaled substrate and said set of display panels are sandwiched by two polarizing plates, said two polarizing plates being placed in such a manner that their polarizing axes intersect at right angles.
Claim 18
Dependent Claim 18 words
The display device as defined in claim 12, wherein said adhesive agent is a UV-ray-setting type adhesive agent.
Claim 19
Dependent Claim 17 words
The display device as defined in claim 12, wherein each display panel is a liquid crystal panel.
Claim 20
Dependent Claim 158 words
The display device as defined in claim 16, wherein each liquid crystal panel includes a pair of substrates, (1) one of said pair of substrates being provided with: (i) a matrix of a plurality of pixel electrodes; (ii) a plurality of data electrodes and a plurality of scanning electrodes for supplying image signals respectively to said plurality of pixel electrodes; and (iii) a plurality of active elements, respectively connected to said plurality of pixel electrodes, for controlling supply of the image signal to each pixel electrode; (2) the other substrate being provided with: (iv) a non-light-transmitting pattern for blocking incident light on a space between each pixel electrode and on said plurality of active elements; (v) a color filter including a set of red, green, and blue filters in a specific pattern, one filter corresponding to one pixel electrode; and (vi) a common electrode for, together with said plurality of pixel electrodes, applying a voltage to liquid crystals.
Claim 21
Dependent Claim 252 words
A producing process of a display device including a set of display panels aligned adjacently to each other, and a large-scaled substrate provided in one of two surface sides of said set of display panels, a space between each display panel and a space between said set of display panels and said large-scaled substrate being filled with an adhesive agent, said adhesive agent connecting each display panel to another and connecting said set of display panels and said large-scaled substrate, the other surface side of said set of display panels being covered with a film made of said adhesive agent, said producing process comprising: a first step of aligning said set of display panels adjacently on a plane surface of said large-scaled substrate and filling said adhesive agent of a UV-ray-setting type in a space between each display panel and a space between said set of display panels and said large-scaled substrate; a second step of setting said adhesive agent by irradiating UV rays on said adhesive agent entirely from a large-scaled substrate side; a third step of placing a flexible coat layer capable of transmitting UV rays on the other surface side of said set of display panels and filling said adhesive agent of the UV-ray-setting type in a space between said set of display panels and said coat layer; a fourth step of setting said adhesive agent by irradiating UV rays onto said adhesive agent entirely from a coat layer side; and a fifth step of removing said coat layer.
Claim 22
Dependent Claim 252 words
A producing process of a display device including a set of display panels aligned adjacently to each other, and a large-scaled substrate provided in one of two surface sides of said set of display panels, a space between each display panel and a space between said set of display panels and said large-scaled substrate being filled with an adhesive agent, said adhesive agent connecting each display panel to another and connecting said set of display panels and said large-scaled substrate, the other surface side of said set of display panels being covered with a film made of said adhesive agent, said producing process comprising: a first step of aligning said set of display panels adjacently on a plane surface of said large-scaled substrate and filling said adhesive agent of a UV-ray-setting type in a space between each display panel and a space between said set of display panels and said large-scaled substrate; a second step of setting said adhesive agent by irradiating UV rays on said adhesive agent entirely from a large-scaled substrate side; a third step of placing a flexible coat layer capable of transmitting UV rays on the other surface side of said set of display panels and filling said adhesive agent of the UV-ray-setting type in a space between said set of display panels and said coat layer; a fourth step of setting said adhesive agent by irradiating UV rays onto said adhesive agent entirely from a coat layer side; and a fifth step of removing said coat layer.

References Cited (Backward Citations)

US4408836A Cited
US4832457A Cited
US5029985A Cited
US5106197A Cited
JPH05127605A Cited
US5307190A Cited
JPH0617178A Cited
US5654781A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 2001-11-16 2002-05-18 2002-11-17 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 2005-11-16 2006-05-18 2006-11-17 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2009-11-16 2010-05-18 2010-11-17 $7700.00 Window Closed / Lapsed

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