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US5837146A Expired / Lapsed US ⏱️ 0.0 years remaining

Oil coagulant products and methods of use therefor

Assignee: Mycelx Technologies Corp
•
Filing: 1996-12-12
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Granted: 1998-11-17
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Expires: 2016-12-12
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Abstract

Abstract Oil coagulant compositions, and methods of using such compositions to coagulate the oil that has been spilled on water are prepared from a thermal reaction utilizing an oil component selected from the group consisting of glycerides, fatty acids, alkenes and alkynes, and a copolymer component. Representative polymers include, for example, isobutyl methacrylate polymers, and representative oil components include, for example, glycerides such as those derived from a drying oil such as linseed oil. The composition of the present invention floats on the water surface and coagulates oil independent of both agitation and temperature, and can be used in both salt and fresh water. After the coagulant has coagulated the spilled oil, the floating coagulated oil can be readily removed from the water by mechanical means such that at least 99.9% of the oil is removed from the water and only a faint trace of oil remains in the water. An alternate way of using the composition is to incorporate it into a porous substrate, which substrate is then applied to the spilled oil. Preferably, the porous substrate is a floatable material, enabling the product to keep afloat Group 5 oils or asphalt.

Inventors

  • 👤 Haluk Alper

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-08 19:51
CPC Classifications
B; B01; B01D; B01D17/00; B01D17/02; B01D17/04; B01D17/047; C; C02; C02F; C02F1/00; C02F1/68; C02F1/682; C09; C09K; C09K3/00; C09K3/32; Y; Y10; Y10S; Y10S210/00; Y10S210/918; Y10S210/922; Y10S210/925; Y10S524/00; Y10S524/917

Claims Analysis

Total Claims: 56
Claim 1
Independent Claim 32 words
A coagulant composition, comprising a homogenous thermal reaction product of an oil component selected from the group consisting of glycerides, fatty acids, alkenes, and alkynes, and a methacrylate or acrylate polymer component.
Claim 2
Dependent Claim 32 words
A coagulant composition, comprising a homogenous thermal reaction product of an oil component selected from the group consisting of glycerides, fatty acids, alkenes, and alkynes, and a methacrylate or acrylate polymer component.
Claim 3
Dependent Claim 13 words
The composition of claim 1, wherein said polymer component is a methacrylate polymer.
Claim 4
Dependent Claim 27 words
The composition of claim 1, wherein said oil component is a glyceride derived from an oil selected from the group consisting of drying oils and semi-drying oils.
Claim 5
Dependent Claim 34 words
The composition of claim 1, wherein said glyceride is derived from an oil selected from the group consisting of linseed oil, sunflower oil, tung oil, fish oil, cottonseed oil, soybean oil, and combinations thereof.
Claim 6
Dependent Claim 30 words
The composition of claim 1, wherein said polymer is derived from monomers selected from the group consisting of isobutyl methacrylate, methyl methacrylate, ethyl methacrylate, and n-butyl methacrylate and combinations thereof.
Claim 7
Dependent Claim 12 words
The composition of claim 1, wherein said polymer is isobutyl methacrylate polymer.
Claim 8
Dependent Claim 9 words
The composition of claim 1, further comprising a solvent.
Claim 9
Dependent Claim 43 words
A coagulant composition comprising a homogenous thermal reaction product of about 25-85 parts by weight of an oil component selected from the group consisting of glycerides, fatty acids, alkenes, and alkynes and 15-75 parts by weight of a methacrylate or acrylate polymer component.
Claim 10
Dependent Claim 43 words
A coagulant composition comprising a homogenous thermal reaction product of about 25-85 parts by weight of an oil component selected from the group consisting of glycerides, fatty acids, alkenes, and alkynes and 15-75 parts by weight of a methacrylate or acrylate polymer component.
Claim 11
Dependent Claim 12 words
The composition of claim 8, wherein said polymer is a methacrylate polymer.
Claim 12
Dependent Claim 27 words
The composition of claim 8, wherein said oil component is between about 65-75 parts by weight and said polymer component is between about 25-35 parts by weight.
Claim 13
Dependent Claim 37 words
The composition of claim 8, wherein said oil component is a glyceride derived from an oil selected from the group consisting of linseed oil, sunflower oil, tang oil, fish oil, cottonseed oil, soybean oil, and combinations thereof.
Claim 14
Dependent Claim 20 words
The composition of claim 8, wherein said oil component is a fatty acid, alkene or alkyne containing 8-24 carbon atoms.
Claim 15
Dependent Claim 59 words
The composition of claim 12, wherein said oil component is a fatty acid, alkene or alkyne selected from the group consisting of lauric acid, linolenic acid, cis-5-dodecanoic acid, oleic acid, erucic acid, 10-undecynoic acid, stearic acid, caprylic acid, caproic acid, capric acid, palmitic acid, docosanoic acid, myristoleic acid, linoleic acid, 1-decene, trans-5-decene, trans-7-tetradecene, 1, 13-tetradecadiene, 1-tetradecene, 1-decyne and 5,7-dodecadiyne.
Claim 16
Dependent Claim 13 words
The composition of claim 12, wherein said oil component is a cis-5-dodecanoic acid.
Claim 17
Dependent Claim 33 words
The composition of claim 8, wherein said polymer is derived from one or more monomers selected from the group consisting of isobutyl methacrylate, methyl methacrylate, ethyl methacrylate, and n-butyl methacrylate and combinations thereof.
Claim 18
Dependent Claim 12 words
The composition of claim 8, wherein said polymer is isobutyl methacrylate polymer.
Claim 19
Dependent Claim 9 words
The composition of claim 8, further comprising a solvent.
Claim 20
Independent Claim 94 words
A method of preparing a coagulant composition, comprising the steps of: heating an oil component selected from the group consisting of glycerides, fatty acids, alkenes, and alkynes to a temperature of between 230°-250° F.; adding a methacrylate or acrylate polymer component to said heated oil component; heating said oil component and said polymer component to a second temperature of between about 425°-700° F. to form a heated reaction mixture; maintaining said second temperature until a clear pill test indicates the reaction endpoint is reached; and cooling said heated mixture to form a homogenous composition.
Claim 21
Independent Claim 94 words
A method of preparing a coagulant composition, comprising the steps of: heating an oil component selected from the group consisting of glycerides, fatty acids, alkenes, and alkynes to a temperature of between 230°-250° F.; adding a methacrylate or acrylate polymer component to said heated oil component; heating said oil component and said polymer component to a second temperature of between about 425°-700° F. to form a heated reaction mixture; maintaining said second temperature until a clear pill test indicates the reaction endpoint is reached; and cooling said heated mixture to form a homogenous composition.
Claim 22
Dependent Claim 25 words
The method of claim 18, wherein the ratio of the oil component to the polymer component ratio is from about 3:1 to 1:3 by weight.
Claim 23
Dependent Claim 35 words
The method of claim 19, wherein said oil component is derived from an oil selected from the group consisting of linseed oil, sunflower oil, tung oil, fish oil, cottonseed oil, soybean oil and combinations thereof.
Claim 24
Dependent Claim 32 words
The method of claim 19, wherein said polymer component is derived from a monomer selected from the group consisting of isobutyl methacrylate, methyl methacrylate, ethyl methacrylate, and n-butyl methacrylate and combinations thereof.
Claim 25
Dependent Claim 13 words
The method of claim 19, wherein said polymer component is isobutyl methacrylate polymer.
Claim 26
Dependent Claim 19 words
The method of claim 19, and further comprising the step of adding a solvent to said cooled homogenous composition.
Claim 27
Dependent Claim 25 words
The method of claim 18, wherein said oil component is derived form an oil selected from the group consisting of drying oils and semi-drying oils.
Claim 28
Dependent Claim 20 words
The method of claim 18, wherein said oil component is a fatty acid, alkene or alkyne containing 8-24 carbon atoms.
Claim 29
Dependent Claim 59 words
The method of claim 18, wherein said oil component is a fatty acid, alkene or alkyne selected from the group consisting of lauric acid , linolenic acid, cis-5-dodecanoic acid, oleic acid, erucic acid, 10-undecynoic acid, stearic acid, caprylic acid, caproic acid, capric acid, palmitic acid, docosanoic acid, myristoleic acid, linoleic acid, 1-decene, trans-5-decene, trans-7-tetradecene, 1,13-tetradecadiene, 1-tetradecene, 1-decyne and 5,7-dodecadiyne.
Claim 30
Dependent Claim 13 words
The method of claim 18, wherein said oil component is a cis-5-dodecanoic acid.
Claim 31
Dependent Claim 9 words
The composition made by the method of Claim 27.
Claim 32
Dependent Claim 78 words
A process for treating an oil spill, comprising the steps of: applying a coagulant composition that is the homogenous thermal reaction product of an oil component selected from the group consisting of glycerides, fatty acids, alkenes, and alkynes and a methacrylate or acrylate polymer component to spilled oil, wherein the percentage of said composition to said spilled oil ranges about 5-15%; and allowing said composition and spilled oil to mix such that said composition coagulates said spilled oil.
Claim 33
Dependent Claim 78 words
A process for treating an oil spill, comprising the steps of: applying a coagulant composition that is the homogenous thermal reaction product of an oil component selected from the group consisting of glycerides, fatty acids, alkenes, and alkynes and a methacrylate or acrylate polymer component to spilled oil, wherein the percentage of said composition to said spilled oil ranges about 5-15%; and allowing said composition and spilled oil to mix such that said composition coagulates said spilled oil.
Claim 34
Dependent Claim 27 words
The process of claim 29, wherein said oil component is a glyceride derived from an oil selected from the group consisting of drying oils and semi-drying oils.
Claim 35
Dependent Claim 13 words
The process of claim 30, wherein said polymer component is isobutyl methacrylate polymer.
Claim 36
Dependent Claim 37 words
The process of claim 30, wherein said oil component is a glycerides derived from an oil selected from the group consisting of linseed oil, sunflower oil, tung oil, fish oil, cottonseed oil, soybean oil and combinations thereof.
Claim 37
Dependent Claim 12 words
The process of claim 30, wherein said composition further comprises a solvent.
Claim 38
Dependent Claim 45 words
A product for coagulating oil, comprising: a porous substrate impregnated with a coagulant composition, said composition comprising a homogenous thermal reaction product of an oil component selected from the group consisting of glycerides, fatty acids, alkenes and alkynes and a methacrylate or acrylate polymer component.
Claim 39
Dependent Claim 45 words
A product for coagulating oil, comprising: a porous substrate impregnated with a coagulant composition, said composition comprising a homogenous thermal reaction product of an oil component selected from the group consisting of glycerides, fatty acids, alkenes and alkynes and a methacrylate or acrylate polymer component.
Claim 40
Dependent Claim 13 words
The product of claim 34 wherein the porous substrate is a floatable material.
Claim 41
Dependent Claim 11 words
The product of claim 35 wherein the porous substrate is polystyrene.
Claim 42
Dependent Claim 29 words
A method of rendering spilled Group 5 oil or asphalt floatable in a buoyant liquid which comprises application to said oil or asphalt of the product of claim 36.
Claim 43
Dependent Claim 11 words
The product of claim 35 wherein the porous substrate is polypropylene.
Claim 44
Dependent Claim 11 words
The product of claim 35 wherein the porous substrate is polypropylene.
Claim 45
Dependent Claim 29 words
A method of rendering spilled Group 5 oil or asphalt floatable in a buoyant liquid which comprises application to said oil or asphalt of the product of claim 35.
Claim 46
Dependent Claim 81 words
The product of claim 34, said porous substrate shaped so as to provide means for removing an oil spill from a buoyant liquid, which comprises: a strip of material; a plurality of fingers comprised of a buoyant material depending from said strip, wherein said fingers are adapted to float on the buoyant liquid and contact the oil; and optionally, attachment means at the end of each strip, adapted so as to enable the coupling of more than one strip to another.
Claim 47
Dependent Claim 28 words
The product of claim 34, wherein said coagulant composition comprises an oil component derived from an oil selected from the group consisting of drying oils and semi-drying oils.
Claim 48
Dependent Claim 42 words
The product of claim 34, wherein said coagulant composition comprises an oil component which is a glyceride derived from an oil selected from the group consisting of linseed oil, sunflower oil, tung oil, fish oil, cottonseed oil, soybean oil and combinations thereof.
Claim 49
Dependent Claim 31 words
The product of claim 34, wherein said coagulant composition comprises a polymer component selected from the group consisting of methyl methacrylate, ethyl methacrylate, isobutyl methacrylate, and n-butyl methacrylate and combinations thereof.
Claim 50
Dependent Claim 18 words
The product of claim 34, wherein said coagulant composition comprises a polymer component which is isobutyl methacrylate polymer.
Claim 51
Dependent Claim 56 words
A method of using the product of claim 34 to coagulate oil, comprising the steps of: applying said composition to said spilled oil such that the percentage of said composition to said spilled oil ranges from between about 1-15%; and allowing said product and said oil to mix such that said product coagulates said spilled oil.
Claim 52
Independent Claim 107 words
A method of forming a product for coagulating oil, comprising the steps of: heating an oil component selected from the group consisting of glycerides, fatty acids, alkenes and alkynes to a temperature of between about 230°-250° F.; adding a methacrylate or acrylate polymer component to said heated oil component at an oil to polymer ratio of between about 1:1 to 3:1 by weight; heating said oil component and polymer component to a second temperature of between about 425°-700° F.; maintaining said second temperature until a clear pill is formed; cooling to form a homogenous composition at a ratio of composition to substrate between about 10-200% by weight.
Claim 53
Independent Claim 107 words
A method of forming a product for coagulating oil, comprising the steps of: heating an oil component selected from the group consisting of glycerides, fatty acids, alkenes and alkynes to a temperature of between about 230°-250° F.; adding a methacrylate or acrylate polymer component to said heated oil component at an oil to polymer ratio of between about 1:1 to 3:1 by weight; heating said oil component and polymer component to a second temperature of between about 425°-700° F.; maintaining said second temperature until a clear pill is formed; cooling to form a homogenous composition at a ratio of composition to substrate between about 10-200% by weight.
Claim 54
Dependent Claim 35 words
The method of claim 47, wherein said substrate is selected from the group consisting of vermiculite, silica, wood chips, wood pulp, paper, polystyrene, kaolin, chicken feathers, zeolite, alumina, calcium carbonate, natural fibers and synthetic fibers.
Claim 55
Dependent Claim 27 words
The method of claim 48, further comprising the step of adding a solvent to said homogenous composition prior to the addition of said composition to said substrate.
Claim 56
Dependent Claim 10 words
The method of claim 49, wherein said solvent is acetone.

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