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US5830182A Expired / Lapsed US ⏱️ 0.0 years remaining

Block copolymer elastomer catheter balloons

Assignee: Boston Scientific Scimed Inc
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Filing: 1997-02-25
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Granted: 1998-11-03
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Expires: 2017-02-25
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Abstract

Abstract Balloons for medical devices, particularly balloon angioplasty catheters, are made from particular block copolymer thermoplastic elastomers in which the block copolymer is made up of hard segments of a polyester or polyamide and soft segments of polyether; the polyester hard segments are polyesters of an aromatic dicarboxylic acid and a C2-C4 diol; the polyamide hard segments are polyamides of C6 or higher carboxylic acids and C6 or higher organic diamines or of C6 or higher aliphatic omega -amino- alpha -acids, and the polyether soft segments are polyethers of C2-C10, diols; the block copolymer has a low flexural modulus, namely less than 150,000 psi; the block copolymer has a hardness, Shore D scale, of greater than 60; and the percentage by weight of the block polymer attributable to the hard segments is between about 50% and about 95%. The polymers provide high strength, thin wall, compliant and semi-compliant balloons, which leads to a low profile catheter. The low profile catheters have very good initial crossing, good trackability, good recrossing after first inflation.

Inventors

  • 👤 Lixiao Wang
  • 👤 Jianhua Chen

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-03 08:42
CPC Classifications
A; A61; A61L; A61L29/00; A61L29/14; A61L29/04; A61L29/06; B; B29; B29L; B29L2031/00; B29L2031/753; B29L2031/7542

Claims Analysis

Total Claims: 20
Claim 1
Independent Claim 164 words
A balloon for a medical device formed from a length of tubing of a polymer material by radial expansion of the tubing under pressure, the polymer material comprising a block copolymer thermoplastic elastomer characterized as follows: the block copolymer comprises two or more hard segments of a polyester or polyamide and two or more soft segments of polyether; the polyester hard segments are polyesters of an aromatic dicarboxylic acid and a C 2 -C 4 diol, the polyamide hard segments are polyamides of C 6 or higher carboxylic acids and C 6 or higher organic diamines or of C 6 or higher aliphatic ω-amino-α-acids, and the polyether soft segments are polyethers of C 2 -C 10 diols, the block copolymer has a flexural modulus of less than about 150,000 psi; the block copolymer has a hardness, Shore D scale, of greater than 60; and the percentage by weight of the block polymer attributable to the hard segments is between about 50% and about 95%.
Claim 2
Dependent Claim 164 words
A balloon for a medical device formed from a length of tubing of a polymer material by radial expansion of the tubing under pressure, the polymer material comprising a block copolymer thermoplastic elastomer characterized as follows: the block copolymer comprises two or more hard segments of a polyester or polyamide and two or more soft segments of polyether; the polyester hard segments are polyesters of an aromatic dicarboxylic acid and a C 2 -C 4 diol, the polyamide hard segments are polyamides of C 6 or higher carboxylic acids and C 6 or higher organic diamines or of C 6 or higher aliphatic ω-amino-α-acids, and the polyether soft segments are polyethers of C 2 -C 10 diols, the block copolymer has a flexural modulus of less than about 150,000 psi; the block copolymer has a hardness, Shore D scale, of greater than 60; and the percentage by weight of the block polymer attributable to the hard segments is between about 50% and about 95%.
Claim 3
Dependent Claim 30 words
A balloon as in claim 1 wherein the block copolymer has a Shore D hardness in the range of 65-75 and a flexural modulus in the range of 50,000-120,000 psi.
Claim 4
Dependent Claim 17 words
A balloon as in claim 1 wherein the hard segments of the block copolymer are polyamide segments.
Claim 5
Dependent Claim 24 words
A balloon as in claim 1 wherein said polyether segment, is selected from the group consisting of poly(tetramethylene ether), poly(pentaniethylene ether) and poly(hexamethylene ether).
Claim 6
Dependent Claim 18 words
A balloon as in claim 1 wherein the wall strength of the balloon is at least 15,000 psi.
Claim 7
Dependent Claim 28 words
A balloon as in claim 5 wherein the wall thickness, single wall basis, is no more than 0.0015 inches and said wall strength is greater than 18,000 psi.
Claim 8
Dependent Claim 16 words
A balloon as in claim 6 wherein said wall thickness is no more than 0.0009 inches.
Claim 9
Dependent Claim 15 words
A balloon as in claim 5 wherein said wall strength is greater than 20,000 psi.
Claim 10
Dependent Claim 56 words
A balloon as in claim 1 having a compliant to semi-compliant distension profile whereby as inflation pressure is increased from 6 atm to 12 atm, the balloon expands from a nominal diameter at the 6 atm pressure to an increased diameter at the 12 atm pressure which is at least 7% greater than said nominal diameter.
Claim 11
Dependent Claim 22 words
A balloon as in claim 9 wherein the increased diameter at 12 atm is at least 10% greater than said nominal diameter.
Claim 12
Dependent Claim 19 words
A balloon as in claim 9 wherein the increased diameter is at least 16% greater than said nominal diameter.
Claim 13
Dependent Claim 28 words
A balloon as in claim 9 having a nominal diameter of between 1.5 mm and 10.0 mm, the balloon having a burst pressure of at least 10 atm.
Claim 14
Dependent Claim 28 words
A balloon as in claim 1 having a nominal diameter of between 1.5 mm and 4.0 mm, the balloon having a burst pressure of at least 12 atm.
Claim 15
Dependent Claim 17 words
A balloon as in claim 1 wherein the hard segments of the block copolymer are polyester segments.
Claim 16
Dependent Claim 48 words
A balloon as in claim 14 wherein said polyester segments are polyesters of an acid selected from the group consisting of ortho-, meta- or para- phthalic acid, napthalenedicarboxylic acid and meta-terphenyl-4,4'-dicarboxylic acids and a diol selected from the group consisting of ethylene glycol, 1,3-propane diol and 1,4-butane diol.
Claim 17
Dependent Claim 14 words
A balloon as in claim 1 wherein the block copolymer is poly(butylene terephthalate-block-poly(tetramethylene oxide).
Claim 18
Dependent Claim 31 words
A balloon as in claim 1 wherein the block copolymer is further characterized by a ultimate tensile strength of at least 6,000 psi and an ultimate elongation of at least 300%.
Claim 19
Dependent Claim 33 words
A dilation catheter having a elongated tubular body, a balloon mounted on a distal end thereof and means for inflation of the balloon, wherein the balloon is a balloon as in claim 1.
Claim 20
Dependent Claim 16 words
A balloon as in claim 1 wherein the tubing polymer material consists of a single polymer.

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 2001-11-02 2002-05-04 2002-11-03 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 2005-11-02 2006-05-04 2006-11-03 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2009-11-02 2010-05-04 2010-11-03 $7700.00 Window Closed / Lapsed

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