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US5826429A Expired / Lapsed US ⏱️ 0.0 years remaining

Catalytic combustor with lean direct injection of gas fuel for low emissions combustion and methods of operation

Assignee: General Electric Co
•
Filing: 1995-12-22
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Granted: 1998-10-27
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Expires: 2015-12-22
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Abstract

Abstract A combustor for a gas turbine includes a diffusion flame combustion zone, a catalytic combustion zone and a post-catalytic combustion zone. At start-up or low-load levels, fuel and compressor discharge air are supplied to the diffusion flame combustion zone to provide combustion products for the turbine. At mid-range operating conditions, the products of combustion from the diffusion flame combustion zone are mixed with additional hydrocarbon fuel for combustion in the presence of a catalyst in the catalytic combustion zone. Because the fuel/air mixture in the catalytic reactor bed is lean, the combustion reaction temperature is too low to produce thermal NO x . Under high-load conditions, a lean direct injection of fuel/air is provided in a post-catalytic combustion zone where auto ignition occurs with the reactions going to completion in the transition between the combustor and turbine section. In the post-catalytic combustion zone, the combustion temperature is low and the residence time in the transition piece is short, hence minimizing thermal NO x .

Inventors

  • 👤 Kenneth W. Beebe
  • 👤 Stephen L. Hung
  • 👤 Martin B. Cutrone

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-27 21:34
CPC Classifications
F; F23; F23C; F23C13/00; F02; F02B; F02B51/00; F02B51/02; F02G; F02G3/00; F23C6/00; F23C6/04; F23C6/045; F23C6/047; F23R; F23R3/00; F23R3/28; F23R3/34; F23R3/346; F23R3/40; Y; Y02; Y02T; Y02T10/00; Y02T10/10; Y02T10/12

Claims Analysis

Total Claims: 8
Claim 1
Independent Claim 163 words
A combustor for an industrial gas turbine, comprising: a combustor housing for combusting fuel and confining a stream of combustion products for flow in a downstream direction, said combustion housing having (i) a diffusion flame combustion zone including a fuel nozzle for introducing fuel into said zone and air admission openings for introducing air into the zone; (ii) a catalytic combustion zone downstream of the diffusion flame combustion zone and including a catalytic reactor bed and a fuel inlet for supplying fuel thereto; (iii) a post-catalytic combustion zone downstream of said catalytic combustion zone including in said post-catalytic combustion zone a nozzle for flowing a fuel/air mixture into said post-catalytic combustion zone; and (iv) a transition piece downstream of said post-catalytic combustion zone between said post-catalytic combustion zone and a first stage of the gas turbine and in which transition piece secondary fuel oxidation reactions go to completion without substantial formation of NO x due to short residence time in said transition piece.
Claim 2
Dependent Claim 163 words
A combustor for an industrial gas turbine, comprising: a combustor housing for combusting fuel and confining a stream of combustion products for flow in a downstream direction, said combustion housing having (i) a diffusion flame combustion zone including a fuel nozzle for introducing fuel into said zone and air admission openings for introducing air into the zone; (ii) a catalytic combustion zone downstream of the diffusion flame combustion zone and including a catalytic reactor bed and a fuel inlet for supplying fuel thereto; (iii) a post-catalytic combustion zone downstream of said catalytic combustion zone including in said post-catalytic combustion zone a nozzle for flowing a fuel/air mixture into said post-catalytic combustion zone; and (iv) a transition piece downstream of said post-catalytic combustion zone between said post-catalytic combustion zone and a first stage of the gas turbine and in which transition piece secondary fuel oxidation reactions go to completion without substantial formation of NO x due to short residence time in said transition piece.
Claim 3
Dependent Claim 55 words
A combustor according to claim 1 wherein said post-catalytic combustion zone is encompassed by a liner, said nozzle for flow of fuel/air mixture into said post-catalytic combustion zone including a plurality of fuel and air orifices disposed to flow the fuel/air mixture into the post-catalytic combustion zone, said orifices being spaced inwardly of said liner.
Claim 4
Dependent Claim 48 words
A combustor according to claim 1 wherein said nozzle for flowing fuel/air mixture into said post-catalytic combustion zone includes a plurality of spokes extending inwardly of said housing and having a plurality of fuel and air orifices disposed to flow the fuel/air mixture into the post-catalytic combustion zone.
Claim 5
Dependent Claim 19 words
A combustor according to claim 1 wherein said fuel inlet for the catalytic reactor bed is disposed upstream thereof.
Claim 6
Dependent Claim 59 words
A combustor according to claim 4 wherein said fuel inlet for the catalytic reactor bed includes a plurality of venturi tubes disposed in said housing, each said tube having a wall defining a throat and an orifice through the wall of the throat and means for flowing fuel through said orifices into the flow stream through the venturi tubes.
Claim 7
Dependent Claim 67 words
A combustor according to claim 1 wherein said post-catalytic combustion zone is encompassed by a liner, said nozzle for flow of fuel/air mixture into said post-catalytic combustion zone including a plurality of fuel and air orifices disposed to flow the fuel/air mixture into the post-catalytic combustion zone, said orifices being spaced inwardly of said liner, said fuel inlet for the catalytic reactor bed being disposed upstream thereof.
Claim 8
Dependent Claim 59 words
A combustor according to claim 6 wherein said fuel inlet for the catalytic reactor bed includes a plurality of venturi tubes disposed in said housing, each said tube having a wall defining a throat and an orifice through the wall of the throat and means for flowing fuel through said orifices into the flow stream through the venturi tubes.

References Cited (Backward Citations)

US2944388A Cited
US3928961A Cited
US4730453A Cited
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US4845952A Cited
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USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 2001-10-26 2002-04-27 2002-10-27 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 2005-10-26 2006-04-27 2006-10-27 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2009-10-26 2010-04-27 2010-10-27 $7700.00 Window Closed / Lapsed

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