Claims Analysis
Total Claims: 11
Claim 1
Independent Claim
235 words
A method of depositing silicon containing insulating material on a patterned surface of conductive lines separated by gaps on a substrate, with at least a pair of said conductive lines with opposing walls having a narrow gap of 0.5 microns or less between said walls and with an aspect ratio of about 2 to 1 or greater, comprising the steps of: depositing a nonconformal silicon containing insulating material between the walls of the conductive lines under conditions to provide a poor step function between the bottom of the gap and the top of the conductive lines so that the material forms shoulders on the tops the conductive lines and bridges said conductive lines with a gap of about 0.5 microns or less, thereby forming a relatively large void in said narrow gap with the resultant insulating material in the narrow gap having a effective dielectric constant of less than about 3 and covered by a nonconformal silicon insulating layer; etching said deposited insulating material at a time after the formation of the void in the narrow gap to remove said shoulders of insulating material between conductive lines of a size greater than about 0.5 microns but leave the insulating layer covering said void in the narrow gap; and depositing an insulating material to fill said gaps of a size greater than about 0.5 microns and complete the insulating layer between and over the conductive lines.
Claim 2
Independent Claim
235 words
A method of depositing silicon containing insulating material on a patterned surface of conductive lines separated by gaps on a substrate, with at least a pair of said conductive lines with opposing walls having a narrow gap of 0.5 microns or less between said walls and with an aspect ratio of about 2 to 1 or greater, comprising the steps of: depositing a nonconformal silicon containing insulating material between the walls of the conductive lines under conditions to provide a poor step function between the bottom of the gap and the top of the conductive lines so that the material forms shoulders on the tops the conductive lines and bridges said conductive lines with a gap of about 0.5 microns or less, thereby forming a relatively large void in said narrow gap with the resultant insulating material in the narrow gap having a effective dielectric constant of less than about 3 and covered by a nonconformal silicon insulating layer; etching said deposited insulating material at a time after the formation of the void in the narrow gap to remove said shoulders of insulating material between conductive lines of a size greater than about 0.5 microns but leave the insulating layer covering said void in the narrow gap; and depositing an insulating material to fill said gaps of a size greater than about 0.5 microns and complete the insulating layer between and over the conductive lines.
Claim 3
Dependent Claim
36 words
The method of claim 1 wherein said conductive lines are either aluminum or an aluminum alloy and a thin conformal layer of not greater than 500 Å is deposited before the nonconformal insulating material is deposited.
Claim 4
Dependent Claim
18 words
The method of claim 1 wherein the etching of said deposited insulating material is simultaneous with the deposition.
Claim 5
Dependent Claim
20 words
The method of claim 1 wherein the etching of said deposited insulating material is sequential and inter-dispersed with the deposition.
Claim 6
Dependent Claim
13 words
The method of claim 3 wherein the deposited insulating material is sputtered etched.
Claim 7
Dependent Claim
16 words
The method of claim 4 wherein the deposited insulating material is chemically etched from a plasma.
Claim 8
Dependent Claim
16 words
The method of claim 1 wherein the silicon source of the nonconformal insulating material is silane.
Claim 9
Dependent Claim
14 words
The method of claim 1 wherein the initial step coverage is less than 50%.
Claim 10
Dependent Claim
21 words
The method of claim 1 wherein, during the formation of said void, the step coverage is not greater than about 20%.
Claim 11
Dependent Claim
83 words
The method of claim 1 wherein the conductive lines include at least a pair of conductive lines with opposing walls having a gap greater than 0.5 microns and wherein said relative large void is formed in said narrow gap of 0.5 microns or less with the insulation having an effective dielectric constant of less than about 3 and said gap of greater than 0.5 microns is filled with insulating material without a void and with a dielectric constant of greater than about 3.