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US5764485A Expired / Lapsed US ⏱️ 0.0 years remaining

Multi-layer PCB blockade-via pad-connection

Assignee: Individual
•
Filing: 1996-04-19
•
Granted: 1998-06-09
•
Expires: 2016-04-19
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Abstract

Abstract A special so called BLOCKADE-Via™ apparatus and technique for more efficient circuiting and assembly of electronic components on a multilayer parallel-conductivity "printed-circuit board" employing high-density conductor-pins and solder-ball construction. A BGA(ball-grid array) component may be placed upon pads employing a array of special blocked-vias, thereby enabling any given ML/PCB design to option other circuit-path routings from each individual via pad. A special via cap is set forth, which may be employed in combination with a special occluding lower-layer of the ML/PCB substrate. Thus, additional discrete circuiting may also be installed upon the opposite side of the ML/PCB, an advantageous function facilitating assembly of two or more parallel-layered circuits, whereby former offset open-vias can be eliminated by employment of a special array of vias drilled to selective depths vertically-aligned directly below the BGA pads for example. Volume assembly processing of this special ML/PCB is easily handled by existing production-facility equipment and procedures;--the resulting blocked-vias being less critical to make, exhibit superior conductivity, while offering approximately 30% greater via density (or conversely, ML/PCB area-reduction). The disclosure also features a special high-efficiency hexagonally shaped via-pad having honeycomb interstitial spacing; as well as a special crisscrossed via-pad for improved electrical flow.

Inventors

  • 👤 Ali Lebaschi

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-08 16:50
CPC Classifications
H; H05; H05K; H05K1/00; H05K1/02; H05K1/11; H05K1/111; H05K1/112; H05K1/113; H05K3/00; H05K3/30; H05K3/32; H05K3/34; H05K3/341; H05K3/3431; H05K3/3436; H05K1/0296; H05K1/0298; H05K2201/00; H05K2201/03; H05K2201/0302; H05K2201/0305; H05K2201/09; H05K2201/09209; H05K2201/09372; H05K2201/09381; H05K2201/09472; H05K2201/095; H05K2201/09509; H05K2201/09654; H05K2201/0969; H05K2201/10; H05K2201/10613; H05K2201/10954; H05K2201/10992; H05K2203/00; H05K2203/04; H05K2203/041; H05K2203/13; H05K2203/1377; H05K2203/1394; H05K3/0094; H05K3/40; H05K3/4007; H05K3/4015; H05K3/4038; H05K3/42; H05K3/429; H10; H10W; H10W72/00; H10W72/071; H10W72/0711; H10W72/072; H10W72/07231; H10W72/07236; Y; Y02; Y02P; Y02P70/00; Y02P70/50

Claims Analysis

Total Claims: 22
Claim 1
Independent Claim 94 words
An apparatus for connecting an electronic component having a plurality of solder-balls, to a ML/PCB having a plurality of plated blockcade-vias, enabling direct alignment of the blockade-via pads with the solder-balls and discrete component installation or routing beneath the blockade-via; said apparatus comprising: an occluding means by which a plurality of vias in said ML/PCB are made electrically and physically blocked; said vias drilled to depths determined by circuiting interconnection needs; discrete concentric-alignment of a via-pad conductively over each said via on the anterior-surface; discrete concentric-alignment of a solder-ball conductively over each said via-pad.
Claim 2
Independent Claim 94 words
An apparatus for connecting an electronic component having a plurality of solder-balls, to a ML/PCB having a plurality of plated blockcade-vias, enabling direct alignment of the blockade-via pads with the solder-balls and discrete component installation or routing beneath the blockade-via; said apparatus comprising: an occluding means by which a plurality of vias in said ML/PCB are made electrically and physically blocked; said vias drilled to depths determined by circuiting interconnection needs; discrete concentric-alignment of a via-pad conductively over each said via on the anterior-surface; discrete concentric-alignment of a solder-ball conductively over each said via-pad.
Claim 3
Dependent Claim 16 words
The ML/PCB apparatus according to claim 1, wherein said via drillings are formed in step-drilled fashion.
Claim 4
Dependent Claim 16 words
The ML/PCB apparatus according to claim 1, wherein said via drillings are formed in straight-drilled fashion.
Claim 5
Dependent Claim 15 words
The ML/PCB apparatus according to claim 2, wherein said substrate is of an organic material.
Claim 6
Dependent Claim 15 words
The ML/PCB apparatus according to claim 2, wherein said substrate is of an inorganic material.
Claim 7
Dependent Claim 27 words
The ML/PCB apparatus according to claim 2, wherein said vias do not enter the lower-layer, enabling ML/PCB's entire posterior-surface be utilized for mounting of other discrete circuitry.
Claim 8
Dependent Claim 32 words
The ML/PCB apparatus according to claim 2, wherein some of said vias do not enter the lower-layer, enabling a portion of ML/PCB's posterior-surface to be utilized for mounting of other discrete circuitry.
Claim 9
Dependent Claim 16 words
The ML/PCB apparatus according to claim 2, wherein said via-pad is capped by an occluding disk.
Claim 10
Dependent Claim 19 words
The ML/PCB apparatus according to claim 2, wherein said via is filled with a conductive material such as solder.
Claim 11
Dependent Claim 20 words
The ML/PCB apparatus according to claim 2, wherein said via's wall is plated with a conductive material such as copper.
Claim 12
Dependent Claim 16 words
The ML/PCB apparatus according to claim 2, wherein said via-pad is formed to a circular shape.
Claim 13
Dependent Claim 24 words
The ML/PCB apparatus according to claim 2, wherein said via-pad is formed to a special hexagonal shape, thereby maximizing density while minimizing intermediate spacing.
Claim 14
Dependent Claim 27 words
The ML/PCB apparatus according to claim 2, wherein said via-pad is centrally formed with a crosscrosss shaped internal spacing configuration, serving to more evenly distribute current flow.
Claim 15
Dependent Claim 55 words
An ML/PCB having at least one open top via for connection to a solder-ball, wherein need for solder-filling of via is eliminated; comprising: a conductive cap placed atop said via occluding it's opening while facilitating localized joining of via-pad to solder-ball of electronic-component being mounted thereupon; thereby precluding wicking of molten-solder down into said opening.
Claim 16
Dependent Claim 55 words
An ML/PCB having at least one open top via for connection to a solder-ball, wherein need for solder-filling of via is eliminated; comprising: a conductive cap placed atop said via occluding it's opening while facilitating localized joining of via-pad to solder-ball of electronic-component being mounted thereupon; thereby precluding wicking of molten-solder down into said opening.
Claim 17
Dependent Claim 35 words
An ultra-efficient ML/PCB configuration having plural vias centered on conductive pads for connection to an electrical-component's solder-balls; comprising hexagonal shaped pads within interjacent-spaces defining a honeycomb pattern, thereby maximizing the density while minimizing the spacing.
Claim 18
Dependent Claim 35 words
An ultra-efficient ML/PCB configuration having plural vias centered on conductive pads for connection to an electrical-component's solder-balls; comprising hexagonal shaped pads within interjacent-spaces defining a honeycomb pattern, thereby maximizing the density while minimizing the spacing.
Claim 19
Dependent Claim 19 words
The ML/PCB apparatus according to claim 15, wherein the said conductive cap can be made to any desirable thickness.
Claim 20
Dependent Claim 27 words
The ML/PCB apparatus according to claim 15, wherein the size of said conductive cap is made larger than the said via and no larger than said via-pad.
Claim 21
Dependent Claim 21 words
The ML/PCB apparatus according to claim 2, wherein said vias are formed by conventional drilling procedures such as Mechanical-drilling, Laser-drilling, Etch-drilling.
Claim 22
Dependent Claim 27 words
The ML/PCB apparatus according to claim 18, wherein is included discrete routing of electrical-traces upon the posterior-surface, and or within the sublayers of beneath said blocked vias.

References Cited (Backward Citations)

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US5227013A Cited
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US5275330A Cited
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USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 2001-06-08 2001-12-08 2002-06-09 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 2005-06-08 2005-12-08 2006-06-09 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2009-06-08 2009-12-08 2010-06-09 $7700.00 Window Closed / Lapsed

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