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US5741374A Expired / Lapsed US ⏱️ 0.0 years remaining

High strength, ductile, Co-Fe-C soft magnetic alloy

Assignee: CRS Holdings LLC
•
Filing: 1997-05-14
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Granted: 1998-04-21
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Expires: 2017-05-14
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Abstract

Abstract A magnetically soft, Co--Fe--C alloy is disclosed which contains in weight percent, about ______________________________________ Carbon 0.05-0.50 Manganese 0.5 max. Silicon 0.5 max. Phosphorus 0.01 max. Sulfur 0.01 max. Chrominum 1.0 max. Nickel 1.0 max. Molybdenum 0.25 max. Cobalt 14-28 Vanadium 0.1 max. Niobium 0.1 max. Tungsten 0.1 max. ______________________________________ and the balance is essentially iron. The alloy provides a yield strength of up to about 580 MPa (84 ksi) while maintaining ductility and magnetic induction comparable to the known 27Co--Fe soft magnetic alloy. Magnetic and mechanical properties are developed through an annealing heat treatment which is performed after the alloy has been mechanically worked and machined to final shape.

Inventors

  • 👤 Lin Li

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-07 10:13
CPC Classifications
F; F16; F16C; F16C32/00; F16C32/04; F16C32/0406; F16C32/044; F16C32/0459; C; C22; C22C; C22C38/00; C22C38/10; C23; C23C; C23C8/00; C23C8/06; C23C8/08; C23C8/20; C23C8/22; F16C32/0468; H; H01; H01F; H01F1/00; H01F1/01; H01F1/03; H01F1/12; H01F1/14; H01F1/147

Claims Analysis

Total Claims: 25
Claim 1
Independent Claim 64 words
A magnetically soft alloy that provides a unique combination of strength, ductility, and magnetic induction consisting essentially of, in weight percent, about ______________________________________ Carbon 0.05-0.50 Manganese 0.5 max. Silicon 0.5 max. Phosphorus 0.01 max. Sulfur 0.01 max. Chrominum 1.0 max. Nickel 1.0 max. Molybdenum 0.25 max. Cobalt 14-28 Vanadium 0.1 max. Niobium 0.1 max. Tungsten 0.1 max. ______________________________________ and the balance is essentially iron.
Claim 2
Dependent Claim 64 words
A magnetically soft alloy that provides a unique combination of strength, ductility, and magnetic induction consisting essentially of, in weight percent, about ______________________________________ Carbon 0.05-0.50 Manganese 0.5 max. Silicon 0.5 max. Phosphorus 0.01 max. Sulfur 0.01 max. Chrominum 1.0 max. Nickel 1.0 max. Molybdenum 0.25 max. Cobalt 14-28 Vanadium 0.1 max. Niobium 0.1 max. Tungsten 0.1 max. ______________________________________ and the balance is essentially iron.
Claim 3
Dependent Claim 15 words
An alloy as set forth in claim 1 which contains at least about 0.1% carbon.
Claim 4
Dependent Claim 16 words
An alloy as set forth in claim 1 which contains not more than about 0.25% carbon.
Claim 5
Dependent Claim 15 words
An alloy as set forth in claim 1 which contains at least about 22% cobalt.
Claim 6
Dependent Claim 64 words
A magnetically soft alloy that provides a unique combination of strength, ductility, and magnetic induction, consisting essentially of, in weight percent, about ______________________________________ Carbon 0.1-0.5 Manganese 0.5 max. Silicon 0.5 max. Phosphorus 0.01 max. Sulfur 0.01 max. Chromium 0.8 max. Nickel 0.8 max. Molybdenum 0.25 max. Cobalt 15-27 Vanadium 0.1 max. Niobium 0.1 max. Tungsten 0.1 max. ______________________________________ and the balance is essentially iron.
Claim 7
Dependent Claim 64 words
A magnetically soft alloy that provides a unique combination of strength, ductility, and magnetic induction, consisting essentially of, in weight percent, about ______________________________________ Carbon 0.1-0.5 Manganese 0.5 max. Silicon 0.5 max. Phosphorus 0.01 max. Sulfur 0.01 max. Chromium 0.8 max. Nickel 0.8 max. Molybdenum 0.25 max. Cobalt 15-27 Vanadium 0.1 max. Niobium 0.1 max. Tungsten 0.1 max. ______________________________________ and the balance is essentially iron.
Claim 8
Dependent Claim 15 words
An alloy as set forth in claim 5 which contains at least about 0.15% carbon.
Claim 9
Dependent Claim 16 words
An alloy as set forth in claim 5 which contains not more than about 0.25% carbon.
Claim 10
Dependent Claim 15 words
An alloy as set forth in claim 5 which contains at least about 22% cobalt.
Claim 11
Dependent Claim 63 words
A magnetically soft alloy that provides a unique combination of strength, ductility, and magnetic induction, consisting essentially of, in weight percent ______________________________________ Carbon 0.05-0.50 Manganese 0.5 max. Silicon 0.5 max. Phosphorus 0.01 max. Sulfur 0.01 max. Chromium 0.8 max. Nickel 0.8 max. Molybdenum 0.25 max. Cobalt 22-28 Vanadium 0.1 max. Niobium 0.1 max. Tungsten 0.1 max. ______________________________________ and the balance is essentially iron.
Claim 12
Dependent Claim 63 words
A magnetically soft alloy that provides a unique combination of strength, ductility, and magnetic induction, consisting essentially of, in weight percent ______________________________________ Carbon 0.05-0.50 Manganese 0.5 max. Silicon 0.5 max. Phosphorus 0.01 max. Sulfur 0.01 max. Chromium 0.8 max. Nickel 0.8 max. Molybdenum 0.25 max. Cobalt 22-28 Vanadium 0.1 max. Niobium 0.1 max. Tungsten 0.1 max. ______________________________________ and the balance is essentially iron.
Claim 13
Dependent Claim 15 words
An alloy as set forth in claim 9 which contains at least about 0.1% carbon.
Claim 14
Dependent Claim 16 words
An alloy as set forth in claim 9 which contains not more than about 0.25% carbon.
Claim 15
Dependent Claim 15 words
An alloy as set forth in claim 9 which contains at least about 24% cobalt.
Claim 16
Dependent Claim 63 words
A magnetically soft alloy that provides a unique combination of strength, ductility, and magnetic induction, consisting essentially of, in weight percent ______________________________________ Carbon 0.05-0.50 Manganese 0.5 max. Silicon 0.5 max. Phosphorus 0.01 max. Sulfur 0.01 max. Chromium 0.8 max. Nickel 0.8 max. Molybdenum 0.25 max. Cobalt 14-20 Vanadium 0.1 max. Niobium 0.1 max. Tungsten 0.1 max. ______________________________________ and the balance is essentially iron.
Claim 17
Dependent Claim 63 words
A magnetically soft alloy that provides a unique combination of strength, ductility, and magnetic induction, consisting essentially of, in weight percent ______________________________________ Carbon 0.05-0.50 Manganese 0.5 max. Silicon 0.5 max. Phosphorus 0.01 max. Sulfur 0.01 max. Chromium 0.8 max. Nickel 0.8 max. Molybdenum 0.25 max. Cobalt 14-20 Vanadium 0.1 max. Niobium 0.1 max. Tungsten 0.1 max. ______________________________________ and the balance is essentially iron.
Claim 18
Dependent Claim 15 words
An alloy as set forth in claim 13 which contains at least about 0.1% carbon.
Claim 19
Dependent Claim 16 words
An alloy as set forth in claim 13 which contains not more than about 0.25% carbon.
Claim 20
Dependent Claim 15 words
An alloy as set forth in claim 9 which contains at least about 15% cobalt.
Claim 21
Dependent Claim 86 words
A magnetically soft alloy article that provides a unique combination of yield strength, ductility, and magnetic induction in the annealed condition comprising: a core formed of a magnetically soft alloy consisting essentially of, in weight percent, about ______________________________________ Carbon 0.05 Manganese 0.5 max. Silicon 0.5 max. Phosphorus 0.01 max. Sulfur 0.01 max. Chromium 1.0 max. Nickel 1.0 max. Molybdenum 0.25 max. Cobalt 14-28 Vanadium 0.1 max. Niobium 0.1 max. Tungsten 0.1 max. Iron Balance ______________________________________ and a carburized case layer containing about 0.1 to 0.50% carbon.
Claim 22
Dependent Claim 86 words
A magnetically soft alloy article that provides a unique combination of yield strength, ductility, and magnetic induction in the annealed condition comprising: a core formed of a magnetically soft alloy consisting essentially of, in weight percent, about ______________________________________ Carbon 0.05 Manganese 0.5 max. Silicon 0.5 max. Phosphorus 0.01 max. Sulfur 0.01 max. Chromium 1.0 max. Nickel 1.0 max. Molybdenum 0.25 max. Cobalt 14-28 Vanadium 0.1 max. Niobium 0.1 max. Tungsten 0.1 max. Iron Balance ______________________________________ and a carburized case layer containing about 0.1 to 0.50% carbon.
Claim 23
Dependent Claim 23 words
An alloy article as set forth in claim 17 wherein the core is formed of an alloy containing at least about 22% cobalt.
Claim 24
Dependent Claim 21 words
An alloy article as set forth in claim 17 wherein the carburized case layer contains not more than about 0.25% carbon.
Claim 25
Dependent Claim 24 words
An alloy article as set forth in claim 17 wherein the core is formed of an alloy containing not more than about 0.02% carbon.

References Cited (Backward Citations)

US1338133A Cited
US3891475A Cited
SU441341A1 Cited
US3977919A Cited
US4116727A Cited
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USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 2001-04-20 2001-10-20 2002-04-21 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 2005-04-20 2005-10-20 2006-04-21 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2009-04-20 2009-10-20 2010-04-21 $7700.00 Window Closed / Lapsed

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