Method of producing doubly oriented cobalt iron alloys

Claim 2

In the process of producing improved magnetic characteristics in iron cobalt alloys, the steps comprising making an alloy consisting essentially of between about 5% and about 35% cobalt, up to about 2% silicon, less than about 0.3% chromium, less than about 0.03% carbon and the balance essentially iron with incidental impurities, hot working the alloy at a temperature within the range between about 1000°C and 1100°C to an intermediate gauge, subjecting the intermediate gauge alloy to an annealing treatment at a temperature within the range between about 800°C and 950°C, cold working the intermediate gauge alloy in one or more steps to the desired finish gauge, at least the last of said cold working steps effecting a reduction in the cross sectional area of the alloy in excess of about 75% and thereafter annealing at a temperature within the range between about 850°C and the Ac 1 temperature, said process being effective for producing a high grain volume of (100) [001] texture by primary recrystallization and normal grain growth.

Claim 3

The process of claim 1 in which the alloy is cold reduced at least 75% in cross sectonal area in each step.

Claim 4

The process of claim 1 in which all anneals take place in hydrogen having a dew point of less than about -40°C.

Claim 5

The process of claim 2 in which an anneal at a temperature within the range between about 800°C and 950°C is interposed between each cold working step.

Claim 6

The process of claim 2 in which the alloy is hot-cold worked at a temperature of up to 300°C.

Claim 7

The process of claim 1 in which the finish gauge annealed alloy is reannealed at a temperature within the range between about 800°C and 900°C while subjected to a magnetic field having a strength of between about 5 and about 50 oersteds.

Claim 8

In the method of producing improved magnetic characteristics in iron cobalt alloys the steps comprising making an alloy consisting essentially of between about 10% and about 30% by weight of cobalt, less than 0.25% chromium, up to 3% silicon, less than 0.15% manganese, less than 0.03% carbon and the balance iron with incidential impurities, hot working the alloy to a desired intermediate gauge, annealing the intermediate gauge material, cold working the intermediate gauge material in more than one cold working operation to finish gauge with an anneal interposed between each cold working operation, said last cold working to finish gauge effecting at least a 75% reduction in the cross sectional area from the preceding gauge and thereafter heat treating the finish gauge material at a temperature between about 800°C and the Ac 1 temperature of the alloy, said iron-cobalt alloy exhibiting more than 50 volume percent of the grains have a texture in which the (100) plane is oriented within 10° of the surface of the alloy and at leasat 50% of the oriented grains have an [001] direction aligned within 10° of the rolling direction.

Claim 9

In the method of producing improved magnetic characteristics in iron cobalt alloys the steps comprising making an alloy consisting essentially of between about 10% and about 30% by weight of cobalt, less than 0.25% chromium, up to 3% silicon, less than 0.15% manganese, less than 0.03% carbon and the balance iron with incidential impurities, hot working the alloy to a desired intermediate gauge, annealing the intermediate gauge material, cold working the intermediate gauge material in more than one cold working operation to finish gauge with an anneal interposed between each cold working operation, said last cold working to finish gauge effecting at least a 75% reduction in the cross sectional area from the preceding gauge and thereafter heat treating the finish gauge material at a temperature between about 800°C and the Ac 1 temperature of the alloy, said iron-cobalt alloy exhibiting more than 50 volume percent of the grains have a texture in which the (100) plane is oriented within 10° of the surface of the alloy and at leasat 50% of the oriented grains have an [001] direction aligned within 10° of the rolling direction.

Claim 10

The method of claim 7 in which the finish gauge thickness is within the range between about 11 mil and 14 mil.

Claim 11

The method of claim 7 in which the last cold working to finish gauge effects a reduction in cross sectional area of between about 80% and 95%.

Claim 12

The method of claim 7 in which the anneal which is interposed between cold working operations takes place at a temperature within the range between about 700°C and about 900°C.

Claim 13

In the method of producing iron-cobalt alloys having improved magnetic characteristics, the steps comprising making an alloy consisting essentially of between about 5% and about 35% cobalt, up to about 2% silicon, less than 0.2% chromium, up to about 0.2% manganese, less than about 0.03% carbon and the balance iron with incidental impurities, hot working the alloy at a temperature within the range between about 1000°C and 1100°C to an intermediate gauge, annealing the intermediate gauge alloy at a temperature within the range between about 800°C and 900°C, cold working the intermediate gauge alloy to finish gauge in one operation and thereafter annealing the finish gauge alloy at a temperature within the range between 850°C and the Ac 1 temperature of the alloy, said alloy having a high grain volume of (100) [001] texture obtained by primary recrystallization and normal grain growth.

Claim 14

In the method of producing iron-cobalt alloys having improved magnetic characteristics, the steps comprising making an alloy consisting essentially of between about 5% and about 35% cobalt, up to about 2% silicon, less than 0.2% chromium, up to about 0.2% manganese, less than about 0.03% carbon and the balance iron with incidental impurities, hot working the alloy at a temperature within the range between about 1000°C and 1100°C to an intermediate gauge, annealing the intermediate gauge alloy at a temperature within the range between about 800°C and 900°C, cold working the intermediate gauge alloy to finish gauge in one operation and thereafter annealing the finish gauge alloy at a temperature within the range between 850°C and the Ac 1 temperature of the alloy, said alloy having a high grain volume of (100) [001] texture obtained by primary recrystallization and normal grain growth.

Claim 15

The method of claim 11 in which the cold working effects a reduction in cross sectional area of more than 75%.

Claim 16

The method of claim 11 in which the cold working takes place at a temperature of up to 300°C.

Claim 17

The process of claim 1 in which all cold working takes place in one operation and said cold working is effective for reducing the cross-sectional area at least 75% to finish gauge.

Claim 18

The process of claim 1 in which the cold working takes place in two operations with an intermediate anneal interposed therebetween, each of said cold working operations effecting a reduction in cross sectional area of at least 75%.

Claim 19

The process of claim 14 in which a portion of the cold working operation is a hot-cold working at a temperature within the range between 200°C and 300°C.

Claim 20

The process of claim 1 in which the cobalt content of the alloy is between about 18% and about 27%.