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Method of manufacturing a set of electronic modules for electronic memory cards

Assignee: Schlumberger SA
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Filing: 1996-11-04
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Granted: 1998-04-21
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Expires: 2016-11-04
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Abstract

Abstract A method of manufacturing a set of electronic modules for memory cards, using flip chips. A plurality of through holes are formed through an insulating sheet substrate to be filled with a conductive material for the purpose of establishing electrical continuity between first and second faces of the substrate. The first face is designed to receive contacts for making an electrical connection with an external connector, and the second face is designed to receive interconnection patterns for connection with a flip chip. The electrical contacts are silkscreened on the first face of the substrate, with the holes then being partially filled with a conductive ink. The interconnection patterns are silkscreened on the second face of the substrate, with the holes then being filled up with the ink. Flip chips are then mounted on the interconnection patterns.

Inventors

  • 👤 Rene Rose

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-09 14:02
CPC Classifications
G; G06; G06K; G06K19/00; G06K19/06; G06K19/067; G06K19/07; G06K19/077; G06K19/07745; G06K19/07747; G06K19/07743; H; H10; H10W; H10W70/00; H10W70/60; H10W70/699; H10W72/00; H10W72/01; H10W72/013; H10W72/01331; H10W72/071; H10W72/072; H10W72/07251; H10W72/20; H10W74/00; H10W74/10; H10W74/15; H10W90/00; H10W90/701; H10W90/721; H10W90/724; H10W90/731; H10W90/734; Y; Y10; Y10T; Y10T29/00; Y10T29/49; Y10T29/49002; Y10T29/49117; Y10T29/49121; Y10T29/49124; Y10T29/4913; Y10T29/49144

Claims Analysis

Total Claims: 11
Claim 1
Independent Claim 195 words
A method of manufacturing a set of electronic modules for electronic memory cards, using integrated circuits having projections, the method comprising the steps of: a) forming a plurality of groups of regularly spaced apart through holes in an insulating sheet substrate, each group of holes being associated with an electronic module, and said through holes being provided to receive a conductive material in order to provide electrical continuity between first and second faces of the insulating substrate, said faces being respectively provided to receive, for each electronic module, firstly electrical contacts for connection with an external connector, and secondly interconnection patterns onto which the integrated circuit having projections is to be mounted; b) a first silkscreening operation for making said electrical contacts by depositing a conductive ink on the first face of the insulating sheet substrate, said holes being partially filled with said ink; c) a second silkscreening operation for making said interconnection patterns by depositing a conductive ink on the second face of the sheet of substrate, said holes being filled up with said ink; and d) mounting integrated circuits having projections on the interconnection patterns on said second face of the insulating substrate.
Claim 2
Independent Claim 195 words
A method of manufacturing a set of electronic modules for electronic memory cards, using integrated circuits having projections, the method comprising the steps of: a) forming a plurality of groups of regularly spaced apart through holes in an insulating sheet substrate, each group of holes being associated with an electronic module, and said through holes being provided to receive a conductive material in order to provide electrical continuity between first and second faces of the insulating substrate, said faces being respectively provided to receive, for each electronic module, firstly electrical contacts for connection with an external connector, and secondly interconnection patterns onto which the integrated circuit having projections is to be mounted; b) a first silkscreening operation for making said electrical contacts by depositing a conductive ink on the first face of the insulating sheet substrate, said holes being partially filled with said ink; c) a second silkscreening operation for making said interconnection patterns by depositing a conductive ink on the second face of the sheet of substrate, said holes being filled up with said ink; and d) mounting integrated circuits having projections on the interconnection patterns on said second face of the insulating substrate.
Claim 3
Dependent Claim 27 words
A method according to claim 1, wherein said insulating sheet substrate is stored after the first silkscreening step b) and prior to the second silkscreening step c).
Claim 4
Dependent Claim 47 words
A method according to claim 1, wherein, between the second silkscreen step c) and the assembly step d) there is interposed a deposition step during which an assembly material for assembling the electronic modules in the bodies of electronic memory cards is deposited around said interconnection patterns.
Claim 5
Dependent Claim 16 words
A method according to claim 3, wherein said assembly material is a thermally reactivatable epoxy resin.
Claim 6
Dependent Claim 15 words
A method according to claim 3, wherein said assembly material is a hot melt adhesive.
Claim 7
Dependent Claim 16 words
A method according to claim 3, wherein said assembly material is a thermoplastic for ultrasonic welding.
Claim 8
Dependent Claim 38 words
A method according to claim 3, wherein said assembly material is a thermoplastic suitable for promoting the creation of molecular bonds between the insulating substrate and the card body when the electronic memory cards are made by molding.
Claim 9
Dependent Claim 37 words
A method according to claim 1, wherein said insulating sheet substrate is made of a thermoplastic material suitable for creating molecular bonds with the card body made of thermoplastic material when the electronic memory cards are molded.
Claim 10
Dependent Claim 21 words
A method according to claim 1, wherein said conductive ink is a silver-filled or a gold-filled or a gold/organometal-filled polymer ink.
Claim 11
Dependent Claim 14 words
A method according to claim 1, wherein said projections are made of conductive polymer.

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 2001-04-20 2001-10-20 2002-04-21 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 2005-04-20 2005-10-20 2006-04-21 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2009-04-20 2009-10-20 2010-04-21 $7700.00 Window Closed / Lapsed

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