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US5707148A Expired / Lapsed US ⏱️ 0.0 years remaining

Catalytic calorimetric gas sensor

Assignee: SAMUEL V ALBIMINO
•
Filing: 1994-09-23
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Granted: 1998-01-13
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Expires: 2014-09-23
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Abstract

Abstract Disclosed is a method to make and an apparatus for monitoring the exhaust gas conversion efficiency of a catalytic converter. The catalytic calorimetric sensor disclosed includes a sol-gel processed washcoat and sol-processed catalytically active metal particles. Sol-gel processing creates a washcoat with high surface area and controlled porosity which increases the sensitivity, durability, and reproducibility of the resultant sensor.

Inventors

  • 👤 Jacobus Hendrik Visser
  • 👤 Chaitanya Kumar Narula
  • 👤 Margherita Zanini-Fisher

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-06 11:40
CPC Classifications
G; G01; G01N; G01N27/00; G01N27/02; G01N27/04; G01N27/14; G01N27/16; C; C04; C04B; C04B41/00; C04B41/009; C04B41/45; C04B41/52; C04B41/80; C04B41/81; C04B41/89; G01N25/00; G01N25/20; G01N25/22; G01N25/28; G01N25/30; C04B2111/00; C04B2111/00474; C04B2111/0081

Claims Analysis

Total Claims: 12
Claim 1
Independent Claim 36 words
A catalytic calorimetric sensor, comprising: a substrate; a temperature measuring layer disposed on said substrate; and a sol-gel processed catalytic layer disposed on said temperature measuring layer to provide a thin catalytic layer having increased sensitivity.
Claim 2
Dependent Claim 36 words
A catalytic calorimetric sensor, comprising: a substrate; a temperature measuring layer disposed on said substrate; and a sol-gel processed catalytic layer disposed on said temperature measuring layer to provide a thin catalytic layer having increased sensitivity.
Claim 3
Dependent Claim 30 words
The sensor of claim 1, wherein said substrate comprises a low thermal conductivity material selected from the group consisting of aluminum oxide, silicon oxide, silicon nitride, polysilicon and combinations thereof.
Claim 4
Dependent Claim 11 words
The sensor of claim 1, wherein said substrate is silicon micromachined.
Claim 5
Dependent Claim 19 words
The sensor of claim 1, wherein said substrate has a thickness in the range of 500 to 1000 nm.
Claim 6
Dependent Claim 40 words
The sensor of claim 1, wherein said temperature measuring layer comprises a temperature measuring device selected from the group consisting of a thermocouple, a temperature dependent metal resistor, a temperature dependent semiconductor resistor, a p-n junction semiconductor and a thermopile.
Claim 7
Dependent Claim 47 words
The sensor of claim 1, wherein said sol-gel processed catalytic layer comprises: a sol-gel processed washcoat, wherein said washcoat is selected from the group consisting of alumina, silica and mixtures thereof; and a plurality of sol-gel processed catalytically active metal particles deposited on said sol-gel processed washcoat.
Claim 8
Dependent Claim 31 words
The sensor of claim 6, wherein said catalytically active metal particles are noble metals selected from the group consisting of platinum, palladium, silver, gold, ruthenium, rhodium, osmium, iridium, and mixtures thereof.
Claim 9
Dependent Claim 45 words
The sensor of claim 1, wherein said sol-gel processed catalytic layer comprises: a sol-gel processed washcoat, wherein said washcoat is selected from the group consisting of alumina, silica and mixtures thereof; and a plurality of catalytically active metal particles deposited on said sol-gel processed washcoat.
Claim 10
Dependent Claim 31 words
The sensor of claim 8, wherein said catalytically active metal particles are noble metals selected from the group consisting of platinum, palladium, silver, gold, ruthenium, rhodium, osmium, iridium, and mixtures thereof.
Claim 11
Dependent Claim 48 words
The sensor of claim 1, wherein said sol-gel processed catalytic layer comprises: a sol-gel processed washcoat; and a plurality of catalytically active metal particles deposited on said sol-gel processed washcoat such that the catalytic calorimetric gas sensor has an increased number of active sites and an enhanced sensitivity.
Claim 12
Dependent Claim 14 words
The sensor of claim 10 wherein said catalytically active metal particles are sol-gel processed.

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 2001-01-12 2001-07-14 2002-01-13 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 2005-01-12 2005-07-14 2006-01-13 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2009-01-12 2009-07-14 2010-01-13 $7700.00 Window Closed / Lapsed

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