Abstract An apparatus for causing the polymerized excess monomer to separate from a molded lens by increasing the surface energy of the flange area of one mold piece, causing the polymerized excess monomer to stick thereto. Specifically when manufactured under inert atmosphere conditions, a particular manifold is needed to supply an oxygen bearing gas, air, to the area to be treated while preventing the oxygen from contaminating the lens manufacturing area of the molds or diluting the nitrogen atmosphere of other lens process areas. It has been found that generation of the ionized oxygen by means of a corona treatment electrode sufficiently increases the adherence of the polymer to the mold piece so treated. In the preferred embodiment, the flange around the convex, male piece of the lens mold is corona treated so that when the mold pieces are separated after lens polymerization, the flashing of excess polymerized material surrounding the lens cavity adheres to that male, convex piece flange while the lens is removed with the female, concave piece.
An apparatus for treating an ophthalmic lens mold, comprising a flange and a lens molding area, to cause a lens after molding to separate from its associated flashing by preferentially retaining the flashing to the flange of a treated mold piece, said apparatus comprising: means for providing accelerated electrons to said flange, means for directing said electrons toward the flange and away from the lens molding area of the mold piece.
Claim 2
Independent Claim
71 words
An apparatus for treating an ophthalmic lens mold, comprising a flange and a lens molding area, to cause a lens after molding to separate from its associated flashing by preferentially retaining the flashing to the flange of a treated mold piece, said apparatus comprising: means for providing accelerated electrons to said flange, means for directing said electrons toward the flange and away from the lens molding area of the mold piece.
Claim 3
Dependent Claim
28 words
The apparatus of claim 1 further comprising: oxygen supply means providing an oxygen-bearing gas to the flange, means to provide an inert gas to the lens molding area.
Claim 4
Dependent Claim
92 words
The apparatus of claim 1 wherein said means for providing accelerated electrons and means for directing said electrons toward the mold surface comprises: an electrode proximate a first surface located on one side of the flange of the mold to be treated, a counter-electrode on or near a second surface located on a side opposite the first surface, and a source of electrical power with a voltage about or greater than 10 kV at a frequency about or greater than 20 kHz, said source electrically connected to said electrode and said counter-electrode.