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US5672243A Expired / Lapsed US ⏱️ 0.0 years remaining

Antireflection coating for highly reflective photolithographic layers comprising chromium oxide or chromium suboxide

Assignee: Promos Technologies Inc
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Filing: 1995-11-28
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Granted: 1997-09-30
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Expires: 2015-11-28
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Abstract

Abstract An antireflection coating (116) for use in fabricating integrated circuits and electronic devices comprises a film of chromium oxide, CrO, or chromium suboxide, CrO x where x<1. An antireflection layer reduces the standing waves and topographic notching in a photoresist layer (118) when applied over a highly reflective layer (114). Highly reflective layers may be metals, such as aluminum or gold, silicides, or semiconductors, such as silicon. These coatings are preferably made by reactive sputtering of a chromium target with a partial pressure of oxygen in the sputtering chamber. The antireflection layer works primarily by absorptive, rather than wave matching, principles. This antireflection layer exhibits good adhesion and may be integrated into the device. Integrating the layer into the device may reduce stress in the underlying layers and improve device yields and reliability.

Inventors

  • 👤 Liang-Choo Hsia
  • 👤 Thomas Chang

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-05 23:39
CPC Classifications
H; H10; H10P; H10P76/00; H10P76/20; H10P76/204; H10P76/2041; H10P76/2043; G; G03; G03F; G03F1/00; G03F1/38; G03F1/46; G03F1/52; G03F7/00; G03F7/004; G03F7/09; G03F7/091; Y; Y10; Y10S; Y10S430/00; Y10S430/151; Y10S438/00; Y10S438/942; Y10S438/948; Y10S438/952

Claims Analysis

Total Claims: 29
Claim 1
Independent Claim 81 words
A photolithographic process for creating a pattern on a reflective layer disposed on a substrate comprising the steps of: forming an antireflective layer on the reflective layer, said antireflective layer comprising chromium oxide/suboxide wherein said antireflective layer has a stoichiometric ratio of chromium atoms to oxygen atoms between about 1:1 and about 4:1 Cr:O; forming a patterned photoresist layer on said antireflective layer; and forming a pattern in said antireflective layer and said reflective layer according to said patterned photoresist layer.
Claim 2
Dependent Claim 81 words
A photolithographic process for creating a pattern on a reflective layer disposed on a substrate comprising the steps of: forming an antireflective layer on the reflective layer, said antireflective layer comprising chromium oxide/suboxide wherein said antireflective layer has a stoichiometric ratio of chromium atoms to oxygen atoms between about 1:1 and about 4:1 Cr:O; forming a patterned photoresist layer on said antireflective layer; and forming a pattern in said antireflective layer and said reflective layer according to said patterned photoresist layer.
Claim 3
Dependent Claim 23 words
The process of claim 1, wherein said stoichiometric ratio of chromium atoms to oxygen atoms is between about 4:1 and about 4:3 Cr:O.
Claim 4
Dependent Claim 74 words
A photolithographic process for creating a pattern on a reflective layer disposed on a substrate comprising the steps of: forming an antireflective layer on the reflective layer, said antireflective layer comprising chromium oxide/suboxide; forming a patterned photoresist layer on said antireflective layer; and forming a pattern in said antireflective layer and said reflective layer according to said patterned photoresist layer, wherein the reflective layer has a reflectivity of between about 50% and about 90%.
Claim 5
Dependent Claim 74 words
A photolithographic process for creating a pattern on a reflective layer disposed on a substrate comprising the steps of: forming an antireflective layer on the reflective layer, said antireflective layer comprising chromium oxide/suboxide; forming a patterned photoresist layer on said antireflective layer; and forming a pattern in said antireflective layer and said reflective layer according to said patterned photoresist layer, wherein the reflective layer has a reflectivity of between about 50% and about 90%.
Claim 6
Dependent Claim 25 words
The process of claim 3, wherein said antireflective layer remains on said reflective layer after forming said pattern in said antireflective and said reflective layers.
Claim 7
Dependent Claim 20 words
The process of claim 4, wherein said antireflective layer remaining on said reflective layer relieves stress in said reflective layer.
Claim 8
Dependent Claim 25 words
The process of claim 3, wherein said antireflective layer has a stoichiometric ratio of chromium to oxygen of between about 1:1 and about 4:1 Cr:O.
Claim 9
Dependent Claim 34 words
The process of claim 3 wherein said antireflective layer absorbs between about 40% and about 92% of light having a wavelength of between about 1,900 Å and about 5,000 Å incident upon said layer.
Claim 10
Dependent Claim 24 words
The process of claim 3, wherein said antireflective layer reduces notching during said formation of said patterned photoresist layer, resulting in superior photolithographic fidelity.
Claim 11
Dependent Claim 121 words
A photolithographic process of patterning a reflective layer of a semiconductor circuit comprising the steps of: forming a chromium oxide/suboxide layer on the reflective layer such that said chromium oxide/suboxide layer has a stoichiometric ratio of chromium to oxygen between about 1:1 and about 4:1 Cr:O; forming a photoresist layer on said chromium oxide/suboxide layer; exposing said photoresist layer with light from a light source; developing said photoresist layer to form a patterned photoresist layer; forming a pattern in said chromium oxide/suboxide and reflective layers according to said patterned photoresist layer; and removing said patterned photoresist layer such that said patterned chromium oxide/suboxide and reflective layers remain, wherein the reflective layer has a reflectivity of between about 50% and about 90%.
Claim 12
Dependent Claim 121 words
A photolithographic process of patterning a reflective layer of a semiconductor circuit comprising the steps of: forming a chromium oxide/suboxide layer on the reflective layer such that said chromium oxide/suboxide layer has a stoichiometric ratio of chromium to oxygen between about 1:1 and about 4:1 Cr:O; forming a photoresist layer on said chromium oxide/suboxide layer; exposing said photoresist layer with light from a light source; developing said photoresist layer to form a patterned photoresist layer; forming a pattern in said chromium oxide/suboxide and reflective layers according to said patterned photoresist layer; and removing said patterned photoresist layer such that said patterned chromium oxide/suboxide and reflective layers remain, wherein the reflective layer has a reflectivity of between about 50% and about 90%.
Claim 13
Dependent Claim 24 words
The process of claim 9 wherein the reflective layer comprises a material selected from the group consisting of aluminum, aluminum alloy, silicide, and polycide.
Claim 14
Dependent Claim 51 words
The process of claim 9 wherein said chromium oxide/suboxide layer reduces standing waves between said highly reflective layer and said photoresist layer by absorbing between about 40% and about 92% of said light from said light source, said light having a wavelength of between about 1,900 Å and about 5,000 Å.
Claim 15
Dependent Claim 16 words
The process of claim 9 wherein said formation of said chromium oxide/suboxide layer comprises reactive sputtering.
Claim 16
Dependent Claim 16 words
The process of claim 12, wherein said stoichiometric ratio is between about 4:1 and about 4:3.
Claim 17
Dependent Claim 25 words
The process of claim 9, wherein said antireflective layer acts to relieve stress in said reflective layer after said removing of said patterned photoresist layer.
Claim 18
Dependent Claim 22 words
The process of claim 9, wherein said chromium oxide/suboxide layer has a thickness of between about 100 Å and about 500 Å.
Claim 19
Dependent Claim 176 words
A photolithographic process of patterning a reflective layer of a semiconductor device comprising the steps of: forming a chromium oxide/suboxide antireflective layer with a thickness of between about 100 Å and about 500 Å on the reflective layer such that said antireflective layer has a stoichiometric ratio of chromium atoms to oxygen atom between about 1:1 and about 4:1 Cr:O; forming a photoresist layer on said chromium oxide/suboxide layer; exposing said photoresist layer with light from a light source, said light having a wavelength between about 1,900 Å and about 5,000 Å, such that between about 40% and about 92% of said light is absorbed in said antireflective coating, thereby reducing a possible standing optical wave within said photoresist layer; developing said photoresist layer to form a patterned photoresist layer; forming a pattern in said chromium oxide/suboxide and reflective layers according to said patterned photoresist layer; and removing said patterned photoresist layer such that said patterned chromium oxide/suboxide and reflective layers remain, wherein the reflective layer has a reflectivity of between about 50% and about 90%.
Claim 20
Dependent Claim 176 words
A photolithographic process of patterning a reflective layer of a semiconductor device comprising the steps of: forming a chromium oxide/suboxide antireflective layer with a thickness of between about 100 Å and about 500 Å on the reflective layer such that said antireflective layer has a stoichiometric ratio of chromium atoms to oxygen atom between about 1:1 and about 4:1 Cr:O; forming a photoresist layer on said chromium oxide/suboxide layer; exposing said photoresist layer with light from a light source, said light having a wavelength between about 1,900 Å and about 5,000 Å, such that between about 40% and about 92% of said light is absorbed in said antireflective coating, thereby reducing a possible standing optical wave within said photoresist layer; developing said photoresist layer to form a patterned photoresist layer; forming a pattern in said chromium oxide/suboxide and reflective layers according to said patterned photoresist layer; and removing said patterned photoresist layer such that said patterned chromium oxide/suboxide and reflective layers remain, wherein the reflective layer has a reflectivity of between about 50% and about 90%.
Claim 21
Dependent Claim 26 words
The process of claim 16, wherein the reflective layer is formed from a material selected from the group consisting of aluminum, aluminum alloy, silicide and polycide.
Claim 22
Dependent Claim 107 words
A photolithographic process for creating a pattern on a dielectric layer disposed on a reflective layer disposed on a substrate comprising the steps of: forming an antireflective layer on the dielectric layer such that said antireflective layer is comprised of chromium oxide/suboxide in a stoichiometric ratio of between about 1:1 and about 4:1 Cr:O; forming a patterned photoresist layer on said antireflective layer; forming a pattern in said antireflective and dielectric layers according to said patterned photoresist layer; and removing said patterned photoresist layer such that said patterned antireflective and dielectric layers remain, wherein the reflective layer has a reflectivity of between about 50% and about 90%.
Claim 23
Dependent Claim 107 words
A photolithographic process for creating a pattern on a dielectric layer disposed on a reflective layer disposed on a substrate comprising the steps of: forming an antireflective layer on the dielectric layer such that said antireflective layer is comprised of chromium oxide/suboxide in a stoichiometric ratio of between about 1:1 and about 4:1 Cr:O; forming a patterned photoresist layer on said antireflective layer; forming a pattern in said antireflective and dielectric layers according to said patterned photoresist layer; and removing said patterned photoresist layer such that said patterned antireflective and dielectric layers remain, wherein the reflective layer has a reflectivity of between about 50% and about 90%.
Claim 24
Dependent Claim 13 words
The process of claim 18, wherein the dielectric layer is SiO 2 .
Claim 25
Dependent Claim 10 words
The process of claim 18, wherein the substrate is silicon.
Claim 26
Dependent Claim 23 words
The process of claim 18, wherein the reflective layer comprises a material selected from the group consisting of aluminum, aluminum alloy,silicide, or polycide.
Claim 27
Dependent Claim 29 words
The process of claim 18, wherein the reflective layer is patterned in a first pattern, said first pattern being different from said pattern in said antireflective and dielectric layers.
Claim 28
Dependent Claim 18 words
The method of claim 18, wherein said antireflective layer is between about 100 Å and about 500 Å.
Claim 29
Dependent Claim 16 words
The process of claim 18, wherein said formation of said chromium oxide layer comprises reactive sputtering.

References Cited (Backward Citations)

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USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 2000-09-29 2001-03-31 2001-09-30 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 2004-09-29 2005-03-31 2005-09-30 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2008-09-29 2009-03-31 2009-09-30 $7700.00 Window Closed / Lapsed

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