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US5670589A Expired / Lapsed US ⏱️ 0.0 years remaining

Organoaluminoxy product, catalyst systems, preparation, and use

Assignee: Phillips Petroleum Co
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Filing: 1995-02-08
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Granted: 1997-09-23
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Expires: 2015-02-08
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Abstract

Abstract In accordance with the present invention, there is provided an organoaluminoxy product prepared by the process comprising reacting an organoaluminoxane with an ene-ol compound. In another embodiment, the organoaluminoxane can be prepared in situ by the process comprising reacting a hydrocarbylaluminum compound, water, and the ene-ol compound. Further there is provided olefin polymerization catalyst systems comprising the organoaluminoxy product and at least one transition metal-containing catalyst. Optionally, the catalyst system is prepolymerized in the presence of at least one olefin to form a prepolymerized catalyst system. Still further there is provided processes for the polymerization of olefins using the catalyst systems.

Inventors

  • 👤 Rolf L. Geerts
  • 👤 M. Bruce Welch
  • 👤 Syriac J. Palackal
  • 👤 Helmut G. Alt
  • 👤 Bernd Peifer
  • 👤 Harold R. Deck

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-03 13:08
CPC Classifications
C; C08; C08F; C08F10/00; C07; C07F; C07F5/00; C07F5/06; C07F5/061; C07F5/066; C07F5/068; C08F10/02; C08F10/04; C08F10/06; C08F16/00; C08F16/02; C08F16/04; C08F4/00; C08F4/42; C08F4/44; C08F4/60; C08F4/62; C08F4/639; C08F4/63912; C08F4/6392; C08F4/63922; C08F4/63927; C08F4/619; C08F4/61912; C08F4/6192; C08F4/61922

Claims Analysis

Total Claims: 35
Claim 1
Independent Claim 270 words
A process for preparing a solid catalyst system comprising reacting an organoaluminoxane and an ene-ol compound wherein said organoaluminoxane is represented by the formula ##STR2## wherein each R is a hydrocarbyl group containing 1 to 12 carbon atoms and n is a number in the range of from 2 to 50;and wherein said ene-ol compound contains at least one hydroxy group, at least one carbon-carbon double bond, and contains from 3 to 24 carbon atoms, (b) combining the product of step (a) with at least one transition metal-containing catalyst to form a catalyst system, (c) prepolymerizing said catalyst system in a liquid in the presence of at least one olefin containing 2 to 18 carbon atoms, (d) separating the resulting solid catalyst from the liquid and the components contained in the liquid to yield said solid catalyst system, wherein said at least one transition metal-containing catalyst is represented by the formula ML.sub.x, wherein M is a Group IVB or VB transition metal, x is the valence of the transition metal, and each L is individually selected and is a hydrocarbyl group containing 1 to 12 carbon atoms, alkoxy group containing 1 to 12 carbon atoms, aryloxy group containing 6 to 12 carbon atoms, halogen, hydrogen, amido, or a ligand containing at least one cyclopentadienyl-type group, and wherein said cyclopentadienyl-type group is unsubstituted cyclopentadienyl, substituted cyclopentadienyl, unsubstituted indenyl, substituted indenyl, unsubstituted fluorenyl, or substituted fluorenyl, wherein the substituents are hydrocarbyl groups containing 1 to 12 carbon atoms, alkoxy groups containing 1 to 12 carbon atoms, silyl groups, alkyl halide groups where the alkyl contains 1 to 12 carbon atoms, or halogen.
Claim 2
Dependent Claim 270 words
A process for preparing a solid catalyst system comprising reacting an organoaluminoxane and an ene-ol compound wherein said organoaluminoxane is represented by the formula ##STR2## wherein each R is a hydrocarbyl group containing 1 to 12 carbon atoms and n is a number in the range of from 2 to 50;and wherein said ene-ol compound contains at least one hydroxy group, at least one carbon-carbon double bond, and contains from 3 to 24 carbon atoms, (b) combining the product of step (a) with at least one transition metal-containing catalyst to form a catalyst system, (c) prepolymerizing said catalyst system in a liquid in the presence of at least one olefin containing 2 to 18 carbon atoms, (d) separating the resulting solid catalyst from the liquid and the components contained in the liquid to yield said solid catalyst system, wherein said at least one transition metal-containing catalyst is represented by the formula ML.sub.x, wherein M is a Group IVB or VB transition metal, x is the valence of the transition metal, and each L is individually selected and is a hydrocarbyl group containing 1 to 12 carbon atoms, alkoxy group containing 1 to 12 carbon atoms, aryloxy group containing 6 to 12 carbon atoms, halogen, hydrogen, amido, or a ligand containing at least one cyclopentadienyl-type group, and wherein said cyclopentadienyl-type group is unsubstituted cyclopentadienyl, substituted cyclopentadienyl, unsubstituted indenyl, substituted indenyl, unsubstituted fluorenyl, or substituted fluorenyl, wherein the substituents are hydrocarbyl groups containing 1 to 12 carbon atoms, alkoxy groups containing 1 to 12 carbon atoms, silyl groups, alkyl halide groups where the alkyl contains 1 to 12 carbon atoms, or halogen.
Claim 3
Dependent Claim 17 words
A process according to claim 1 wherein said ene-ol compound contains from 3 to 20 carbon atoms.
Claim 4
Dependent Claim 17 words
A process according to claim 2 wherein said ene-ol compound contains from 3 to 16 carbon atoms.
Claim 5
Dependent Claim 16 words
A process according to claim 3 wherein said ene-ol compound comprises 2-propen-1-ol, 5-hexen-1-ol, 5-hexen-1,2-diol, or 10-undecen-1-ol.
Claim 6
Dependent Claim 31 words
A process according to claim 2 wherein said ene-ol compound is present in an amount in the range of from about 0.001 mole to about 100 moles per mole of organoaluminoxane.
Claim 7
Dependent Claim 30 words
A process according to claim 5 wherein said ene-ol compound is present in an amount in the range of from 0.01 moles to about 50 moles per mole of organoaluminoxane.
Claim 8
Dependent Claim 29 words
A process according to claim 6 wherein said ene-ol is present in an amount in the range of from 0.02 moles to about 25 moles per mole of organoaluminoxane.
Claim 9
Dependent Claim 25 words
A process according to claim 5 wherein said reacting is conducted a temperature in the range of from about -100° C. to about 200° C.
Claim 10
Dependent Claim 25 words
A process according to claim 8 wherein said reacting is conducted at a temperature in the range of about -20° C. to about 150° C.
Claim 11
Dependent Claim 24 words
A process according to claim 9 wherein said reacting is conducted at a temperature in the range of from -10° C. to 100° C.
Claim 12
Dependent Claim 32 words
A process according to claim 1 wherein said at least one transition metal-containing catalyst comprises a metallocene compound where at least one L is a ligand containing at least one cyclopentadienyl-type group.
Claim 13
Dependent Claim 23 words
A process according to claim 11 wherein said catalyst system comprises a mixture of said metallocene compound and a non-metallocene transition metal-containing catalyst.
Claim 14
Dependent Claim 22 words
A process according to claim 11 wherein said ligand contains two cyclopentadienyl-type groups and only one is bonded to the transition metal.
Claim 15
Dependent Claim 15 words
A process according to claim 11 wherein two L groups are ligands containing cyclopentadienyl-type groups.
Claim 16
Dependent Claim 29 words
A process according to claim 14 wherein said ligands are bonded together by a bridging group which contains carbon, silicon, germanium, or tin to form a bridged metallocene compound.
Claim 17
Dependent Claim 23 words
A process according to claim 15 wherein said catalyst system comprises a mixture of said bridged metallocene compound and a non-bridged metallocene compound.
Claim 18
Dependent Claim 26 words
A process according to claim 1 wherein said prepolymerizing is conducted at a temperature in the range of from about -100° C. to about 200° C.
Claim 19
Dependent Claim 18 words
A process according to claim 17 wherein said at least one olefin contains 2 to 12 carbon atoms.
Claim 20
Dependent Claim 14 words
A process according to claim 18 wherein said at least one olefin comprises ethylene.
Claim 21
Dependent Claim 33 words
A process according to claim 17 wherein said organoaluminoxy product is present in an amount in the range of about 0.1 mole to about 10,000 moles per mole of transition metal containing catalyst.
Claim 22
Dependent Claim 33 words
A process according to claim 20 wherein said organoaluminoxy product is present in an amount in the range of about 1 mole to about 1000 moles per mole of transition metal containing catalyst.
Claim 23
Dependent Claim 17 words
A process according to claim 21 wherein said catalyst system is recovered, washed, and dried under vacuum.
Claim 24
Dependent Claim 17 words
An olefin polymerization catalyst system comprising the solid catalyst system produced by the process of claim 1.
Claim 25
Dependent Claim 21 words
A catalyst system according to claim 23 wherein at least one L is a ligand containing at least one cyclopentadienyl-type group.
Claim 26
Dependent Claim 26 words
A catalyst system according to claim 24 wherein said at least one transition metal-containing catalyst comprises bis(n-butylcyclopentadienyl) zirconium dichloride, bis(fluorenyl)ethane zirconium dichloride, or (but3-enyl)(methyl(cyclopentadienyl)(fluorenyl)methane zirconium dichloride.
Claim 27
Dependent Claim 77 words
A catalyst system according to claim 23 wherein said organoaluminoxane is represented by the formula ##STR3## wherein each R is a hydrocarbyl group containing 1 to 12 carbon atoms and n is a number in the range of from 4 to 50; wherein said ene-ol compound comprises 2-propen-1-ol, 5-hexene-1-ol, 5-hexene-1,2-diol, or 10-undecen-1-ol; and wherein said at least one transition metal-containing catalyst comprises bis(n-butylcyclopentadienyl) zirconium dichloride, (1-butenyl)(methyl) (cyclopentadienyl) (fluorenyl) methane zirconium dichloride, bis(fluorenyl)ethane zirconium dichloride, or mixtures thereof.
Claim 28
Dependent Claim 12 words
A catalyst system according to claim 26 wherein said organoaluminoxane comprises methylaluminoxane.
Claim 29
Dependent Claim 29 words
A polymerization process comprising contacting at least one olefin under polymerization conditions with the catalyst system of claim 23, wherein said olefin contains from 2 to 24 carbon atoms.
Claim 30
Dependent Claim 20 words
A polymerization process according to claim 28 wherein said at least one olefin contains from 2 to 18 carbon atoms.
Claim 31
Dependent Claim 14 words
A polymerization process according to claim 29 wherein said olefin comprises ethylene or propylene.
Claim 32
Dependent Claim 26 words
A polymerization process according to claim 30 where said polymerization conditions include a temperature in the range of from about 20° C. to to 200° C.
Claim 33
Dependent Claim 16 words
A polymerization process according to claim 30 where said polymerization is conducted under particle form conditions.
Claim 34
Dependent Claim 81 words
An organoaluminoxy product useful as a polymerization cocatalyst, said organoaluminoxy product comprising the reaction product of an organoaluminoxane and an ene-ol compound: wherein said organoaluminoxane is represented by the formula ##STR4## wherein each R is a hydrocarbyl group containing 1 to 8 carbon atoms and n is a number in the range of from 2 to 50;and wherein said ene-ol compound contains at least one hydroxy group, at least one carbon-carbon double bond, and contains from 2 to 24 carbon atoms.
Claim 35
Dependent Claim 81 words
An organoaluminoxy product useful as a polymerization cocatalyst, said organoaluminoxy product comprising the reaction product of an organoaluminoxane and an ene-ol compound: wherein said organoaluminoxane is represented by the formula ##STR4## wherein each R is a hydrocarbyl group containing 1 to 8 carbon atoms and n is a number in the range of from 2 to 50;and wherein said ene-ol compound contains at least one hydroxy group, at least one carbon-carbon double bond, and contains from 2 to 24 carbon atoms.

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Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 2000-09-22 2001-03-24 2001-09-23 $2000.00 Window Closed / Lapsed
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