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US5662869A Expired / Lapsed US ⏱️ 0.0 years remaining

Exhaust gas purification method and apparatus therefor

Assignee: NGK Insulators Ltd
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Filing: 1996-04-29
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Granted: 1997-09-02
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Expires: 2016-04-29
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Abstract

Abstract An exhaust gas purification system includes an adsorbent containing an adsorbent element for adsorbing harmful compounds such as hydrocarbon in an exhaust gas and a catalyst containing a catalyst element for lowering the harmful compounds in the exhaust gas, each disposed in the exhaust gas pipe of an internal combustion engine. When an oxidizing gas is added to the exhaust gas or amounts of combustion gas and fuel are regulated, for a given period, in the process in which the hydrocarbon in the exhaust gas produced at the cold start-up of the internal combustion engine are adsorbed by the adsorbent and desorbed from the adsorbent as a temperature of the adsorbent is increased by the exhaust gas, an exhaust gas composition containing excessive oxygen is provided and the desorbed hydrocarbon are oxidized on the catalyst. With this arrangement, the harmful compounds in the exhaust gas, in particular, the hydrocarbon produced in a large amount at the cold start-up of the engine can be effectively purified.

Inventors

  • 👤 Fumio Abe
  • 👤 Junichi Suzuki
  • 👤 Masato Ogawa

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-05 02:03
CPC Classifications
F; F01; F01N; F01N3/00; F01N3/08; F01N3/0807; F01N3/0828; F01N3/0835; B; B01; B01D; B01D53/00; B01D53/02; B01D53/04; B01D53/0454; B01D53/34; B01D53/92; B01D53/94; B01D53/944; B01D53/9481; B01D53/9486; B01D53/9495; F01N13/00; F01N13/009; F01N3/0814; F01N3/0871; F01N3/10; F01N3/18; F01N3/20; F01N3/2006; F01N9/00; F02; F02D; F02D41/00; F02D41/02; F02D41/021; F02D41/0235; F02D41/027; B01D2251/00; B01D2251/10; B01D2251/102; B01D2253/00; B01D2253/10; B01D2253/106; B01D2253/108; B01D2255/00; B01D2255/20; B01D2255/207; F01N2250/00; F01N2250/12; F01N2370/00; F01N2370/22; F01N2370/24; F01N2570/00; F01N2570/16; F01N3/24; F01N3/30; F02B; F02B1/00; F02B1/02; F02B1/04; Y; Y02; Y02T; Y02T10/00; Y02T10/10; Y02T10/12; Y02T10/40

Claims Analysis

Total Claims: 21
Claim 1
Independent Claim 191 words
An exhaust gas purification method, comprising the stops of: providing an exhaust gas purification system including an adsorbent containing an adsorbent element for adsorbing hydrocarbon compounds in an exhaust gas and a catalyst containing a catalyst element for lowering said hydrocarbon compounds in said exhaust gas, each disposed in an exhaust gas pipe of an internal combustion engine, wherein said catalyst is provided downstream of the adsorbent; and regulating amounts of combustion air and fuel which are supplied to said internal combustion engine (i) substantially at the same time as the start of said internal combustion engine or prior to the desorption of said hydrocarbon compounds from said adsorbent, and (ii) during desorption of said hydrocarbon compounds from the adsorbent, to provide an oxygen rich exhaust gas with respect to a stoichiometric point, wherein during cold start-up said hydrocarbon compounds in said exhaust gas are adsorbed by said adsorbent and desorbed from said adsorbent as the temperature of said adsorbent is increased by said exhaust gas, said oxygen rich exhaust gas being present during at least desorption of the hydrocarbon compounds whereby the desorbed hydrocarbon compounds are oxidized on said catalyst.
Claim 2
Dependent Claim 191 words
An exhaust gas purification method, comprising the stops of: providing an exhaust gas purification system including an adsorbent containing an adsorbent element for adsorbing hydrocarbon compounds in an exhaust gas and a catalyst containing a catalyst element for lowering said hydrocarbon compounds in said exhaust gas, each disposed in an exhaust gas pipe of an internal combustion engine, wherein said catalyst is provided downstream of the adsorbent; and regulating amounts of combustion air and fuel which are supplied to said internal combustion engine (i) substantially at the same time as the start of said internal combustion engine or prior to the desorption of said hydrocarbon compounds from said adsorbent, and (ii) during desorption of said hydrocarbon compounds from the adsorbent, to provide an oxygen rich exhaust gas with respect to a stoichiometric point, wherein during cold start-up said hydrocarbon compounds in said exhaust gas are adsorbed by said adsorbent and desorbed from said adsorbent as the temperature of said adsorbent is increased by said exhaust gas, said oxygen rich exhaust gas being present during at least desorption of the hydrocarbon compounds whereby the desorbed hydrocarbon compounds are oxidized on said catalyst.
Claim 3
Dependent Claim 22 words
An exhaust gas purification method according to claim 1, wherein the adsorbent element contained in said adsorbent is mainly composed of zeolite.
Claim 4
Dependent Claim 37 words
An exhaust gas purification method according to claim 1, wherein the catalyst element contained in said catalyst contains at least one metal selected from Group VIII elements, V, Cr, Mn, Cu, Mo, Ag, W, Re and Au.
Claim 5
Dependent Claim 31 words
The exhaust gas purification method of claim 1, wherein said adsorbent is a furthermost downstream adsorbent of a plurality of adsorbents, said catalyst being provided downstream of the furthermost downstream adsorbent.
Claim 6
Dependent Claim 46 words
The exhaust gas purification method of claim 1, wherein said adsorbent is a furthermost downstream adsorbent of a plurality of adsorbents, and said catalyst is a furthermost downstream catalyst of a plurality of catalysts, said furthermost downstream catalyst being provided downstream of the furthermost downstream adsorbent.
Claim 7
Dependent Claim 190 words
An exhaust gas purification method, comprising the steps of: providing an exhaust gas purification system including a catalyst-adsorbent structure containing an adsorbent element for adsorbing hydrocarbon compounds in an exhaust gas and a first catalyst element for lowering said hydrocarbon compounds in said exhaust gas, said catalyst-adsorbent structure being disposed in an exhaust gas pipe of an internal combustion engine; and regulating amounts of combustion air and fuel which are supplied to said internal combustion engine (i) substantially at the same time as the start of said internal combustion engine or prior to the desorption of said hydrocarbon compounds from said adsorbent element and (ii) during desorption of said hydrocarbon compounds from the adsorbent element to provide an oxygen rich exhaust gas with respect to a stoichiometric point, wherein during cold start-up said hydrocarbon compounds in said exhaust gas are adsorbed by said catalyst-adsorbent structure and desorbed from said catalyst-adsorbent structure as a temperature of said catalyst-adsorbent structure is increased by said exhaust gas, said oxygen rich exhaust gas being present during at least desorption of the hydrocarbon compounds whereby the desorbed hydrocarbon compounds are oxidized on said catalyst-adsorbent structure.
Claim 8
Dependent Claim 190 words
An exhaust gas purification method, comprising the steps of: providing an exhaust gas purification system including a catalyst-adsorbent structure containing an adsorbent element for adsorbing hydrocarbon compounds in an exhaust gas and a first catalyst element for lowering said hydrocarbon compounds in said exhaust gas, said catalyst-adsorbent structure being disposed in an exhaust gas pipe of an internal combustion engine; and regulating amounts of combustion air and fuel which are supplied to said internal combustion engine (i) substantially at the same time as the start of said internal combustion engine or prior to the desorption of said hydrocarbon compounds from said adsorbent element and (ii) during desorption of said hydrocarbon compounds from the adsorbent element to provide an oxygen rich exhaust gas with respect to a stoichiometric point, wherein during cold start-up said hydrocarbon compounds in said exhaust gas are adsorbed by said catalyst-adsorbent structure and desorbed from said catalyst-adsorbent structure as a temperature of said catalyst-adsorbent structure is increased by said exhaust gas, said oxygen rich exhaust gas being present during at least desorption of the hydrocarbon compounds whereby the desorbed hydrocarbon compounds are oxidized on said catalyst-adsorbent structure.
Claim 9
Dependent Claim 32 words
An exhaust gas purification method according to claim 6, wherein said exhaust gas purification system is further provided with a catalyst containing a second catalyst element, provided in said exhaust gas pipe.
Claim 10
Dependent Claim 23 words
An exhaust gas purification method according to claim 6, wherein the adsorbent element contained in said catalyst-adsorbent structure is mainly composed of zeolite.
Claim 11
Dependent Claim 43 words
An exhaust gas purification method according to claim 6, wherein the first catalyst element contained in said catalyst-adsorbent structure contains at least one metal selected from the group consisting of Group VIII elements, V, Cr, Mn, Cu, Mo, Ag, W, Re and Au.
Claim 12
Dependent Claim 19 words
An exhaust gas purification method according to claim 7, wherein said catalyst is provided downstream of said catalyst-adsorbent structure.
Claim 13
Dependent Claim 137 words
An exhaust gas purification apparatus comprising: an exhaust gas pipe through which is flowed an exhaust gas stream from an internal combustion engine; an adsorbent containing an adsorbent element for adsorbing hydrocarbon compounds in the exhaust gas stream; a catalyst containing a catalyst element for lowering said hydrocarbon compounds in said exhaust gas stream, wherein said catalyst is provided downstream of said adsorbent, in the exhaust gas pipe; and a means for regulating amounts of combustion air and fuel which are supplied to the internal combustion engine (i) substantially at the same time as the start of said internal combustion engine or prior to the desorption of said hydrocarbon compounds from said adsorbent, and (ii) during desorption of said hydrocarbon compounds from the adsorbent, to provide an oxygen rich exhaust gas with respect to a stoichiometric point.
Claim 14
Dependent Claim 137 words
An exhaust gas purification apparatus comprising: an exhaust gas pipe through which is flowed an exhaust gas stream from an internal combustion engine; an adsorbent containing an adsorbent element for adsorbing hydrocarbon compounds in the exhaust gas stream; a catalyst containing a catalyst element for lowering said hydrocarbon compounds in said exhaust gas stream, wherein said catalyst is provided downstream of said adsorbent, in the exhaust gas pipe; and a means for regulating amounts of combustion air and fuel which are supplied to the internal combustion engine (i) substantially at the same time as the start of said internal combustion engine or prior to the desorption of said hydrocarbon compounds from said adsorbent, and (ii) during desorption of said hydrocarbon compounds from the adsorbent, to provide an oxygen rich exhaust gas with respect to a stoichiometric point.
Claim 15
Dependent Claim 31 words
The exhaust gas purification apparatus of claim 11, wherein said adsorbent is a furthermost downstream adsorbent of a plurality of adsorbents, said catalyst being provided downstream of the furthermost downstream adsorbent.
Claim 16
Dependent Claim 46 words
The exhaust gas purification apparatus of claim 11, wherein said adsorbent is a furthermost downstream adsorbent of a plurality of adsorbents, and said catalyst is a furthermost downstream catalyst of a plurality of catalysts, said furthermost downstream catalyst being provided downstream of the furthermost downstream adsorbent.
Claim 17
Dependent Claim 132 words
An exhaust gas purification apparatus comprising: an exhaust gas pipe through which is flowed an exhaust gas stream from an internal combustion engine; a catalyst-adsorbent containing an adsorbent element for adsorbing hydrocarbon compounds in the exhaust gas stream and a catalyst element for lowering said hydrocarbon compounds in said exhaust gas stream, said catalyst-adsorbent being disposed in said exhaust gas pipe; and a means for regulating amounts of combustion air and fuel which are supplied to the internal combustion engine (i) substantially at the same time as the start of said internal combustion engine or prior to the desorption of said hydrocarbon compounds from said adsorbent element and (ii) during desorption of said hydrocarbon compounds from the adsorbent element to provide an oxygen rich exhaust gas with respect to a stoichiometric point.
Claim 18
Dependent Claim 132 words
An exhaust gas purification apparatus comprising: an exhaust gas pipe through which is flowed an exhaust gas stream from an internal combustion engine; a catalyst-adsorbent containing an adsorbent element for adsorbing hydrocarbon compounds in the exhaust gas stream and a catalyst element for lowering said hydrocarbon compounds in said exhaust gas stream, said catalyst-adsorbent being disposed in said exhaust gas pipe; and a means for regulating amounts of combustion air and fuel which are supplied to the internal combustion engine (i) substantially at the same time as the start of said internal combustion engine or prior to the desorption of said hydrocarbon compounds from said adsorbent element and (ii) during desorption of said hydrocarbon compounds from the adsorbent element to provide an oxygen rich exhaust gas with respect to a stoichiometric point.
Claim 19
Dependent Claim 144 words
An exhaust gas purification apparatus comprising: an exhaust gas pipe through which is flowed an exhaust gas stream from an internal combustion engine; a catalyst-adsorbent containing an adsorbent element for adsorbing hydrocarbon compounds in the exhaust gas stream and a first catalyst element for lowering said hydrocarbon compounds in said exhaust gas stream; a catalyst containing a second catalyst element, wherein said catalyst-adsorbent and said catalyst are disposed in said exhaust gas pipe; and a means for regulating amounts of combustion air and fuel which are supplied to the internal combustion engine (i) substantially at the same time as the start of said internal combustion engine or prior to the desorption of said hydrocarbon compounds from said adsorbent element and (ii) during desorption of said hydrocarbon compounds from the adsorbent element to provide an oxygen rich exhaust gas with respect to a stoichiometric point.
Claim 20
Dependent Claim 144 words
An exhaust gas purification apparatus comprising: an exhaust gas pipe through which is flowed an exhaust gas stream from an internal combustion engine; a catalyst-adsorbent containing an adsorbent element for adsorbing hydrocarbon compounds in the exhaust gas stream and a first catalyst element for lowering said hydrocarbon compounds in said exhaust gas stream; a catalyst containing a second catalyst element, wherein said catalyst-adsorbent and said catalyst are disposed in said exhaust gas pipe; and a means for regulating amounts of combustion air and fuel which are supplied to the internal combustion engine (i) substantially at the same time as the start of said internal combustion engine or prior to the desorption of said hydrocarbon compounds from said adsorbent element and (ii) during desorption of said hydrocarbon compounds from the adsorbent element to provide an oxygen rich exhaust gas with respect to a stoichiometric point.
Claim 21
Dependent Claim 18 words
An exhaust gas purification apparatus according to claim 15, wherein said catalyst is provided downstream of said catalyst-adsorbent.

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 2000-09-01 2001-03-03 2001-09-02 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 2004-09-01 2005-03-03 2005-09-02 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2008-09-01 2009-03-03 2009-09-02 $7700.00 Window Closed / Lapsed

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