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US5657624A Expired / Lapsed US ⏱️ 0.0 years remaining

Integrated production of oxygen and electric power

Assignee: Air Products and Chemicals Inc
•
Filing: 1995-04-25
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Granted: 1997-08-19
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Expires: 2015-04-25
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Abstract

Abstract A method for the recovery of oxygen from air in which a high-temperature ion transport membrane system is integrated with combustion turbine system. Coproduction of oxygen and electric power is achieved in an alternative embodiment by integrating a combined cycle power generation system with an ion transport membrane system. The design performance of the gas turbine in the combined cycle system is maintained by controlled water injection into the membrane non-permeate stream, all or a portion of which optionally is introduced into the gas turbine combustor. Water can be introduced directly into the combustor air inlet. Alternatively, makeup air is added to the membrane feed to maintain the performance of the gas turbine. NOx formation is reduced by introducing the oxygen-depleted non-permeate from the membrane system to the gas turbine combustor.

Inventors

  • 👤 Doohee Kang
  • 👤 Robert Michael Thorogood
  • 👤 Rodney John Allam
  • 👤 Anthony Knut James Topham

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-06 19:46
CPC Classifications
C; C01; C01B; C01B13/00; C01B13/02; C01B13/0229; C01B13/0248; C01B13/0251; B; B01; B01D; B01D53/00; B01D53/22; B01D53/32; B01D53/326; F; F01; F01K; F01K23/00; F01K23/02; F01K23/06; F01K23/064; C01B2210/00; C01B2210/0043; C01B2210/0046; Y; Y02; Y02E; Y02E20/00; Y02E20/14; Y02E20/16; Y02E20/18; Y02P; Y02P20/00; Y02P20/10; Y02P20/129

Claims Analysis

Total Claims: 21
Claim 1
Independent Claim 153 words
A method for the recovery of oxygen from an oxygen-containing gas which comprises: (a) compressing an oxygen-containing gaseous feed stream and dividing the compressed stream into a first and a second compressed feed stream; (b) combusting said first compressed feed stream with a first fuel in a first combustor to produce a hot pressurized combustion product; (c) heating said second compressed feed stream to yield a hot oxygen-containing feed gas; (d) passing said hot oxygen-containing feed gas into a membrane separation zone comprising one or more oxygen-selective ion transport membranes, and withdrawing therefrom a hot oxygen-enriched permeate stream and a hot oxygen-depleted non-permeate stream; and (e) combining said hot oxygen-depleted non-permeate stream and said hot pressurized combustion product and passing the combined hot gas stream through an expansion turbine to generate shaft power and hot exhaust gas, wherein said shaft power is used at least in part to compress said first feed stream.
Claim 2
Independent Claim 153 words
A method for the recovery of oxygen from an oxygen-containing gas which comprises: (a) compressing an oxygen-containing gaseous feed stream and dividing the compressed stream into a first and a second compressed feed stream; (b) combusting said first compressed feed stream with a first fuel in a first combustor to produce a hot pressurized combustion product; (c) heating said second compressed feed stream to yield a hot oxygen-containing feed gas; (d) passing said hot oxygen-containing feed gas into a membrane separation zone comprising one or more oxygen-selective ion transport membranes, and withdrawing therefrom a hot oxygen-enriched permeate stream and a hot oxygen-depleted non-permeate stream; and (e) combining said hot oxygen-depleted non-permeate stream and said hot pressurized combustion product and passing the combined hot gas stream through an expansion turbine to generate shaft power and hot exhaust gas, wherein said shaft power is used at least in part to compress said first feed stream.
Claim 3
Dependent Claim 20 words
The method of claim 1 which further comprises utilizing said shaft power in part to operate a first electric generator.
Claim 4
Dependent Claim 36 words
The method of claim 2 which further comprises cooling said hot exhaust gas by indirect heat exchange with water to generate steam and expanding the steam through a steam turbine to operate a second electric generator.
Claim 5
Dependent Claim 21 words
The method of claim 1 wherein said oxygen-enriched permeate stream is high purity oxygen containing at least 98 vol % oxygen.
Claim 6
Dependent Claim 17 words
The method of claim 1 wherein said ion transport membranes comprise one or more mixed conductor membranes.
Claim 7
Dependent Claim 17 words
The method of claim 1 wherein said ion transport membranes comprise one or more solid electrolyte membranes.
Claim 8
Dependent Claim 28 words
The method of claim 1 which further comprises compressing a supplemental air stream and combining it with said second compressed feed stream prior to heating in step (c).
Claim 9
Dependent Claim 41 words
The method of claim 1 wherein the heating of said second compressed feed stream in step (c) is accomplished by combusting said second compressed feed stream with a second fuel in a second combustor to yield said hot oxygen-containing feed gas.
Claim 10
Dependent Claim 57 words
The method of claim 1 wherein the heating of said second compressed feed stream in step (c) is accomplished by indirect heat exchange with a hot combustion product to yield said hot oxygen-containing feed gas, wherein said hot combustion product is obtained by combusting said hot oxygen-depleted non-permeate stream with a second fuel in a second combustor.
Claim 11
Dependent Claim 59 words
The method of claim 1 wherein the heating of said second compressed feed stream in step (c) is accomplished by preheating said second compressed feed stream by indirect heat exchange with said hot oxygen-depleted non-permeate stream and combusting the resulting preheated compressed feed stream with a second fuel in a second combustor to yield said hot oxygen-containing feed gas.
Claim 12
Dependent Claim 49 words
The method of claim 7 wherein the temperature, pressure, and mass flow rate of said combined hot gas stream of step (e) to said expansion turbine are maintained at fixed values by controlling the flow rate of said supplemental air stream and the firing rate of said first combustor.
Claim 13
Dependent Claim 18 words
The method of claim 1 which further comprises compressing said second compressed feed stream prior to step (c).
Claim 14
Dependent Claim 48 words
The method of claim 1 which further comprises introducing water into said hot oxygen-depleted non-permeate stream prior to said expansion turbine, thereby cooling and increasing the mass flow rate of said stream, and optionally introducing at least a portion of the resulting cooled stream into said first combustor.
Claim 15
Dependent Claim 21 words
The method of claim 1 which further comprises introducing water into said first compressed feed stream prior to said first combustor.
Claim 16
Dependent Claim 34 words
The method of claim 3 which further comprises cooling said hot oxygen-enriched permeate stream by indirect heat exchange with water to generate steam and introducing the steam into the inlet of said steam turbine.
Claim 17
Dependent Claim 35 words
The method of claim 3 which further comprises cooling said hot oxygen-depleted non-permeate stream by indirect heat exchange with water to generate additional steam and introducing this steam into the inlet of said steam turbine.
Claim 18
Dependent Claim 25 words
The method of claim 16 which further comprises introducing at least a portion of the resulting cooled oxygen-containing non-permeate stream directly into said first combustor.
Claim 19
Dependent Claim 31 words
The method of claim 16 which further comprises combining at least a portion of the resulting cooled oxygen-containing non-permeate stream with said first compressed feed stream prior to said first combustor.
Claim 20
Dependent Claim 32 words
The method of claim 8 wherein the temperature of said membrane separation zone is maintained at a temperature between 800° and 2,000° F. by controlling the firing rate of said second combustor.
Claim 21
Dependent Claim 29 words
The method of claim 1 wherein the flow rate of said second compressed feed stream is up to 20% of the flow rate of said oxygen-containing gaseous feed stream.

References Cited (Backward Citations)

US4019314A Cited
US4545787A Cited
US5172544A Cited
US5035727A Cited
US5118395A Cited
US5245110A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 2000-08-18 2001-02-17 2001-08-19 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 2004-08-18 2005-02-17 2005-08-19 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2008-08-18 2009-02-17 2009-08-19 $7700.00 Window Closed / Lapsed

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