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Coated member having excellent hardness and, adhesive properties

Assignee: Mitsubishi Materials Corp
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Filing: 1995-05-02
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Granted: 1997-08-12
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Expires: 2015-05-02
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Abstract

Abstract A coated member comprising a substrate, an intermediate layer on the substrate consisting essentially of aluminum and titanium, and a hard coating of (Al, Ti) (N, C) on the intermediate layer. The coated member has an improved wear resistance because the intermediate layer raises the level of adhesion between the substrate and the hard coating.

Inventors

  • 👤 Yusuke Tanaka
  • 👤 Taiitsu Aoki
  • 👤 Yasuyuki Yamada
  • 👤 Masahiro Machida
  • 👤 Takeo Komine
  • 👤 Yasushi Onishi

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-03 19:38
CPC Classifications
C; C23; C23C; C23C28/00; C23C28/30; C23C28/32; C23C28/321; C23C14/00; C23C14/06; C23C14/0664; C23C14/14; C23C14/16; C23C14/165; C23C28/34; C23C28/347; C23C30/00; C23C30/005; Y; Y10; Y10T; Y10T428/00; Y10T428/12; Y10T428/12493; Y10T428/12535; Y10T428/12576; Y10T428/12736; Y10T428/12743; Y10T428/12764; Y10T428/12771; Y10T428/12806

Claims Analysis

Total Claims: 12
Claim 1
Independent Claim 73 words
A coated member comprising: a substrate; a metallic intermediate layer formed on said substrate having a thickness in the range of 5-500 nm and having a composition given by the following expression, Al.sub.z Ti.sub.l-z, where 0.05≦z≦0.75; and a hard coating formed on said metallic intermediate layer having a composition given by the following expression, (Al.sub.x Ti.sub.l-x) (N.sub.y C.sub.l-y), where 0.56≦x≦0.75, and 0.6≦y≦1, wherein said metallic intermediate layer consists essentially of Al and Ti.
Claim 2
Dependent Claim 73 words
A coated member comprising: a substrate; a metallic intermediate layer formed on said substrate having a thickness in the range of 5-500 nm and having a composition given by the following expression, Al.sub.z Ti.sub.l-z, where 0.05≦z≦0.75; and a hard coating formed on said metallic intermediate layer having a composition given by the following expression, (Al.sub.x Ti.sub.l-x) (N.sub.y C.sub.l-y), where 0.56≦x≦0.75, and 0.6≦y≦1, wherein said metallic intermediate layer consists essentially of Al and Ti.
Claim 3
Dependent Claim 61 words
The coated member according to claim 1 wherein said intermediate layer has a thickness in the range 30-300 nm and has a composition given by the following expression, Al.sub.z Ti.sub.l-z, where 0.25≦z≦0.70; and said hard coating has a thickness in the range of 0.1-20 μm and has a composition given by the following expression, (Al.sub.x Ti.sub.l-x)(N.sub.y C.sub.l-y), where 0.58≦x≦0.70, and 0.8≦y≦1.
Claim 4
Dependent Claim 17 words
The coated member according to claim 1 or 2 wherein said coated member is a cutting tool.
Claim 5
Dependent Claim 47 words
The coated member according to claim 1 or 2 wherein said coated member is a roughing end mill; and said substrate is made from a high speed steel having V and Co included in amounts given by the following expression; 0<(percentage weight of V+percentage weight of Co)<15.
Claim 6
Dependent Claim 54 words
The coated member according to claim 1 or 2 wherein said hard coating is further characterised in that there are no macro-particles protruding from the surface of the hard coating to any substantial extent, and that craters of a depth in the range of 0.2-2 μm exist on the surface of the hard coating.
Claim 7
Dependent Claim 24 words
The coated member according to claim 1 or 2 wherein said intermediate layer and hard coating are formed using an arc discharge ion-plating method.
Claim 8
Dependent Claim 19 words
The coated member of claim 4, wherein said substrate has a hardness equal to or greater than HV 900.
Claim 9
Dependent Claim 15 words
The coated member of claim 1, wherein said intermediate layer further comprises carbon and oxygen.
Claim 10
Dependent Claim 17 words
The coated member of claim 1, wherein said intermediate layer consists of aluminum, titanium, oxygen and carbon.
Claim 11
Dependent Claim 16 words
The coated member of claim 1, wherein said hard coating has a thickness of 2-8 μm.
Claim 12
Dependent Claim 25 words
The coated member of claim 1, wherein said intermediate layer has a composition given by the following expression, Al z Ti l-z , where 0.50≦z≦0.65

References Cited (Backward Citations)

JPS61213350A Cited
JPS6256565A Cited
DE3731127A1 Cited
US5145530A Cited
US5330853A Cited
US5366564A Cited
DE4331890A1 Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 2000-08-11 2001-02-10 2001-08-12 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 2004-08-11 2005-02-10 2005-08-12 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2008-08-11 2009-02-10 2009-08-12 $7700.00 Window Closed / Lapsed

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