Optical element and process for producing the same

Claim 2

An optical element comprising: (i) a matrix having an Si--O covalent bond unit, wherein at least part of the silicon atoms of said Si--O covalent bond unit is covalently bonded to an aliphatic hydrocarbon group containing not more than 4 carbon atoms, and (ii) at least one functional material selected from the group consisting of an organic material showing a nonlinear optical effect, a material showing a refractive index-regulating action, and an organic dye for laser oscillation, said functional material being present within said matrix; said matrix having, as part of said matrix, at least one silicon atom bonded to an aliphatic hydrocarbon group containing not less than 5 carbon atoms, which forms aggregates of micelles in said matrix that contain said at least one functional material, said functional material being uniformly dispersed throughout the matrix.

Claim 3

An optical element as claimed in claim 1, which further contains a second matrix comprising a covalent bond unit of a trivalent or tetravalent metallic or non-metallic element and an oxygen atom.

Claim 4

A process for producing an optical material comprising: (i) mixing a silane derivative represented by formula (I): R.sup.1 SiX.sup.1.sub.3 (I) wherein R 1 represents an aliphatic hydrocarbon group having not more than 4 carbon atoms; and X 1 represents an alkoxyl group, a halogen atom or an isocyanate group; at least one functional material selected from the group consisting of an organic material showing a non-linear optical effect, a material showing a refractive index-regulating action, and an organic dye for laser oscillation; and an organic solvent, (ii) hydrolyzing said silane derivative, and (iii) causing the resulting sol solution to gel; said method further comprising mixing with said gel containing said hydrolyzed silane derivative at least one additional derivative selected from the group consisting of the following: ##STR8## wherein X 2 , X 3 , and X 4 each represent an alkoxyl group, a halogen atom or an isocyanate group; R 2 , R 3 , and R 5 each represent a substituted or unsubstituted and saturated or unsaturated aliphatic hydrocarbon group containing not less than 5 carbon atoms, inclusive of the number of carbon atoms in the substituents if any, or a substituted or unsubstituted aryl group containing not less than 5 carbon atoms; R 4 , R 6 , and R 7 each represent a substituted or unsubstituted and saturated or unsaturated aliphatic hydrocarbon group or a substituted or unsubstituted aryl group; R 3 and R 4 or two of R 5 , R 6 and R 7 may be taken together to form a carbonaceous ring or a heterocyclic ring; X 5 and X 6 each represent an alkoxyl group, a halogen atom or an isocyanate group; R 8 , R 9 , R 10 , R 11 and R 12 each represent a substituted or unsubstituted and saturated or unsaturated aliphatic hydrocarbon group containing not more than 4 carbon atoms; wherein M 1 represents a trivalent metallic or non-metallic atom which is an element selected from the group consisting of Group III A , Group III B and Group V B ; M 2 represents a tetravalent metallic or non-metallic atom which is an element selected from the group consisting of Group IV A and Group IV B ; X 7 and X 8 each represent a halogen atom, a hydroxyl group, an isocyanate group or an alkoxyl group; L 1 and L 2 each represent a chelating group or R 13 --COO--, R 13 representing an alkyl group; m represents 0 or an integer of from 1 to 3; and n represents 0 or an integer of from 1 to 4.

Claim 5

A process for producing an optical material comprising: (i) mixing a silane derivative represented by formula (I): R.sup.1 SiX.sup.1.sub.3 (I) wherein R 1 represents an aliphatic hydrocarbon group having not more than 4 carbon atoms; and X 1 represents an alkoxyl group, a halogen atom or an isocyanate group; at least one functional material selected from the group consisting of an organic material showing a non-linear optical effect, a material showing a refractive index-regulating action, and an organic dye for laser oscillation; and an organic solvent, (ii) hydrolyzing said silane derivative, and (iii) causing the resulting sol solution to gel; said method further comprising mixing with said gel containing said hydrolyzed silane derivative at least one additional derivative selected from the group consisting of the following: ##STR8## wherein X 2 , X 3 , and X 4 each represent an alkoxyl group, a halogen atom or an isocyanate group; R 2 , R 3 , and R 5 each represent a substituted or unsubstituted and saturated or unsaturated aliphatic hydrocarbon group containing not less than 5 carbon atoms, inclusive of the number of carbon atoms in the substituents if any, or a substituted or unsubstituted aryl group containing not less than 5 carbon atoms; R 4 , R 6 , and R 7 each represent a substituted or unsubstituted and saturated or unsaturated aliphatic hydrocarbon group or a substituted or unsubstituted aryl group; R 3 and R 4 or two of R 5 , R 6 and R 7 may be taken together to form a carbonaceous ring or a heterocyclic ring; X 5 and X 6 each represent an alkoxyl group, a halogen atom or an isocyanate group; R 8 , R 9 , R 10 , R 11 and R 12 each represent a substituted or unsubstituted and saturated or unsaturated aliphatic hydrocarbon group containing not more than 4 carbon atoms; wherein M 1 represents a trivalent metallic or non-metallic atom which is an element selected from the group consisting of Group III A , Group III B and Group V B ; M 2 represents a tetravalent metallic or non-metallic atom which is an element selected from the group consisting of Group IV A and Group IV B ; X 7 and X 8 each represent a halogen atom, a hydroxyl group, an isocyanate group or an alkoxyl group; L 1 and L 2 each represent a chelating group or R 13 --COO--, R 13 representing an alkyl group; m represents 0 or an integer of from 1 to 3; and n represents 0 or an integer of from 1 to 4.

Claim 6

A process as in claim 3, wherein the gel comprises the organic material showing a non-linear optical effect and gelation is conducted by applying an electrical field to the sol solution.

Claim 7

A process as in claim 3, wherein said derivatives represented by formula (I) comprise: CH 3 Si(OCH 3 ) 3 , CH 3 Si(OCH 2 CH 3 ) 3 , CH 3 CH 2 Si(OCH 3 ) 3 , CH 3 CH 2 Si(OCH 2 CH 3 ) 3 , CH 3 (CH 2 ) 2 Si(OCH 3 ) 3 , CH 2 ═CHCH 2 Si(OCH 3 ) 3 , CH 2 ═CHCH 2 Si(OCH 2 CH 3 ) 3 , CF 3 (CH 2 ) 2 Si(OCH 3 ) 3 or CF 3 (CH 2 ) 2 Si(OCH 2 CH 3 ) 3 .

Claim 8

A process as in claim 3, wherein X 2 , X 3 or X 4 has not more than 3 carbon atoms; R 2 , R 3 or R 5 has 8 to 18 carbon atoms; R 4 , R 6 or R 7 has 1 to 6 carbon atoms; said carbonaceous ring has 3 to 5 carbon atoms; said heterocyclic ring has 6 carbon atoms and contains at least one hetero atom; and said alkoxyl group has not more than 3 carbon atoms.

Claim 9

A process as in claim 3, wherein R 2 , R 3 , or R 5 represent a phenyl group, a methacryl, a mercapto group, an epoxy group, a halogen atom, or an amino group; R 4 , R 6 or R 7 represented a halogen atom, an amino group, or a cyano group; and R 8 , R 9 , R 10 , R 11 or R 12 represent a halogen atom, an amino group or a cyano group.

Claim 10

A process as in claim 3, wherein said at least One additional derivative of formula (II) comprises: CH 3 (CH 2 ) 7 Si(OCH 3 ) 3 , CH 3 (CH 2 ) 7 Si(OCH 2 CH 3 ) 3 , CH 3 (CH 2 ) 11 Si(OCH 3 ) 3 , CH 3 (CH 2 ) 11 Si(OCH 2 CH 3 ) 3 , CH 3 (CH 2 ) 15 Si(OCH 3 ) 3 , CH 3 (CH 2 ) 15 Si(OCH 2 CH 3 ) 3 , CH 3 (CH 2 ) 17 Si(OCH 3 ) 3 , CH 3 (CH 2 ) 17 Si(OCH 2 CH 3 ) 3 , F 3 C(CF 2 ) 5 (CH 2 ) 2 Si(OCH 3 ) 3 or F 3 C(CF 2 ) 5 (CH 2 ) 2 Si(OCH 2 CH 3 ) 3 .

Claim 11

A process as in claim 3, wherein said at least one additional derivative of formula (III) comprises: CH 3 (CH 2 ) 7 Si(CH 3 )(OCH 2 CH 3 ) 2 , CH 3 (CH 2 ) 7 Si(CH 3 )(OCH 3 ) 2 , CH 3 (CH 2 ) 11 Si(CH 3 )(OCH 3 ) 2 , CH 3 (CH 2 ) 17 Si(CH 3 )(OCH 3 ) 2 or F 3 C(CF 2 ) 5 (CH 2 ) 2 Si(CH 3 )(OCH 3 ) 2 .

Claim 12

A process as in claim 3, wherein said at least one additional derivative of formula (IV) comprises: CH 3 (CH 2 ) 5 Si(CH 3 ) 2 (OCH 3 ), CH 3 (CH 2 ) 5 Si(CH 3 ) 2 (OCH 2 CH 3 ), (CH 3 (CH 2 ) 5 ) 2 Si(CH 3 )(OCH 3 ), (CH 3 (CH 2 ) 5 ) 3 Si(OCH 3 ), CH 3 (CH 2 ) 7 Si(CH 3 ) 2 (OCH 3 ), CH 3 (CH 2 ) 11 Si(CH 3 ) 2 (OCH 3 ), CH 3 (CH 2 ) 17 Si(CH 3 ) 2 (OCH 3 ), H 2 N(CH 2 ) 11 Si(CH 3 ) 2 (OCH 3 ), F 3 C(CF 2 ) 5 (CH 2 ) 2 Si(CH 3 ) 2 (OCH 3 ), ##STR9##

Claim 13

A process as in claim 3, wherein said at least one additional derivative of formula (V) comprises: (CH 3 ) 2 Si(OCH 3 ) 2 , (CH 3 ) 2 Si(OCH 2 CH 3 ) 2 , (CH 2 CH 3 ) 2 Si(OCH 3 ) 2 , (CH 2 CH 3 ) 2 Si(OCH 2 CH 3 ) 2 , (CH 2 ═CH) 2 Si(OCH 3 ) 2 or (CH 2 ═CH) 2 Si(OCH 2 CH 3 ) 2 .

Claim 14

A process as in claim 3, wherein said at least one additional derivative of formula (VI) comprises: (CH 3 ) 3 Si(OCH 3 ), (CH 3 ) 3 Si(OCH 2 CH 3 ), (CH 2 CH 3 ) 3 Si(OCH 3 ), (CH 2 CH 3 ) 3 Si(OCH 2 CH 3 ) or (CH 3 (CH 2 ) 2 ) 3 Si(OCH 3 ).

Claim 15

A process as in claim 3, wherein said at least one additional derivative of formula (VII) comprises: Al(OC(CH 3 )CHCOCH 3 ) 3 , Al(OC(CH 3 ) 3 ) 2 (OC(CH 3 )CHCOCH 3 ) or Y(OC(CH 3 )CHCOCH 3 ) 3 .

Claim 16

A process as in claim 3, wherein said at least one additional derivative of formula (VIII) comprises: Si(OCH 3 ) 4 , Si(OCH 2 CH 3 ) 4 or Ti(O(CH 2 ) 2 CH 3 ) 2 (OC(CH 3 )CHCOCH 3 ) 2 .

Claim 17

A process for producing an optical material comprising (i) hydrolyzing a first silane derivative to form a sol solution; (ii) mixing the resulting sol solution with a second silane derivative or a hydrolyzate thereof, at least one functional material selected from the group consisting of an organic material showing a nonlinear optical effect, a material showing a refractive index-regulating action and an organic dye for laser oscillation, and an organic solvent; (iii) further hydrolyzing the mixture; and (iv) causing the resulting sol solution to gel.

Claim 18

A process for producing an optical material comprising (i) hydrolyzing a first silane derivative to form a sol solution; (ii) mixing the resulting sol solution with a second silane derivative or a hydrolyzate thereof, at least one functional material selected from the group consisting of an organic material showing a nonlinear optical effect, a material showing a refractive index-regulating action and an organic dye for laser oscillation, and an organic solvent; (iii) further hydrolyzing the mixture; and (iv) causing the resulting sol solution to gel.

Claim 19

An optical material produced by the process of claim 15.

Claim 20

An optical element comprising: (i) a matrix having an Si--O covalent bond unit, wherein at least part of the silicon atoms of said Si--O covalent bond unit is covalently bonded to an aliphatic hydrocarbon group containing not more than 4 carbon atoms, and (ii) at least one functional material selected from the group consisting of an organic material showing a nonlinear optical effect, a material showing a refractive index-regulating action, and an organic dye for laser oscillation, said functional material being present within said matrix; said matrix having, as part of said matrix, at least one silicon atom bonded to a substituent selected from the group consisting of an aliphatic hydrocarbon group containing not less than 5 carbon atoms, an aryl group containing not less than 5 carbon atoms, a carbonaceous ring, and a heterocyclic ring, which forms aggregates of micelles in said matrix that contain said at least one functional material, said functional material being uniformly dispersed throughout the matrix, wherein said matrix comprises at least one silicon atom bonded to two or three hydrocarbon groups.

Claim 21

An optical element comprising: (i) a matrix having an Si--O covalent bond unit, wherein at least part of the silicon atoms of said Si--O covalent bond unit is covalently bonded to an aliphatic hydrocarbon group containing not more than 4 carbon atoms, and (ii) at least one functional material selected from the group consisting of an organic material showing a nonlinear optical effect, a material showing a refractive index-regulating action, and an organic dye for laser oscillation, said functional material being present within said matrix; said matrix having, as part of said matrix, at least one silicon atom bonded to a substituent selected from the group consisting of an aliphatic hydrocarbon group containing not less than 5 carbon atoms, an aryl group containing not less than 5 carbon atoms, a carbonaceous ring, and a heterocyclic ring, which forms aggregates of micelles in said matrix that contain said at least one functional material, said functional material being uniformly dispersed throughout the matrix, wherein said matrix comprises at least one silicon atom bonded to two or three hydrocarbon groups.