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US5653622A Expired / Lapsed US ⏱️ 0.0 years remaining

Chemical mechanical polishing system and method for optimization and control of film removal uniformity

Assignee: Philips Semiconductors Inc
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Filing: 1995-07-25
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Granted: 1997-08-05
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Expires: 2015-07-25
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Abstract

Abstract A chemical mechanical polishing system for processing semiconductor wafers has a polishing arm and carrier assembly that press the topside surface of a semiconductor wafer against a motor driven, rotating polishing pad. Improved uniformity of material removal, as well as improved stability of material removal rate, is achieved through the use of a controller that applies a variable wafer backside pressure to the wafers being polished. More specifically, a control subsystem maintains a wafer count, corresponding to how many wafers have been polished by the polishing pad. The control subsystem regulates the backside pressure applied to each wafer in accordance with a predetermined function such that the backside pressure increases monotonically as the wafer count increases. In the preferred embodiment, the control system regulates the backside pressure in accordance with a linear function of the form: Backside Pressure=A+(B×Wafer Count). Whenever a new polishing pad is mounted, the wafer count value is reset to a predefined minimum wafer count value and the backside pressure for the next wafer to be polished is reset to a preset minimum backside pressure value.

Inventors

  • 👤 Charles Drill
  • 👤 Milind G. Weling

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-31 09:41
CPC Classifications
B; B24; B24B; B24B37/00; B24B37/04; B24B37/07; B24B37/10; B24B37/105; B24B37/107; B24B49/00; B24B49/16; B24B53/00; B24B53/017

Claims Analysis

Total Claims: 10
Claim 1
Independent Claim 118 words
A chemical mechanical polishing (CMP) system, comprising: a motor driven polishing pad; a wafer carrier for holding a semiconductor wafer against the polishing pad such that a topside surface of the wafer is polished by said polishing pad; a pressure subsystem, coupled to the wafer carrier, for applying a controllable amount of pressure to a backside of the wafer held by the wafer carrier; and a control subsystem coupled to said pressure subsystem for maintaining a wafer count, corresponding to how many wafers have been polished by said polishing pad, and for regulating said backside pressure applied to said wafer in accordance with a predetermined function such that said backside pressure increases monotonically as said wafer count increases.
Claim 2
Dependent Claim 118 words
A chemical mechanical polishing (CMP) system, comprising: a motor driven polishing pad; a wafer carrier for holding a semiconductor wafer against the polishing pad such that a topside surface of the wafer is polished by said polishing pad; a pressure subsystem, coupled to the wafer carrier, for applying a controllable amount of pressure to a backside of the wafer held by the wafer carrier; and a control subsystem coupled to said pressure subsystem for maintaining a wafer count, corresponding to how many wafers have been polished by said polishing pad, and for regulating said backside pressure applied to said wafer in accordance with a predetermined function such that said backside pressure increases monotonically as said wafer count increases.
Claim 3
Dependent Claim 26 words
The CMP system of claim 1, wherein said control system regulates said backside pressure in accordance with a linear function of the form: Backside pressure=A+(B×Wafer Count).
Claim 4
Dependent Claim 47 words
The CMP system of claim 2, wherein whenever a new polishing pad is mounted, said control system resets said wafer count to a predefined minimum wafer count value and resets the backside pressure for the next wafer to be polished to a preset minimum backside pressure value.
Claim 5
Dependent Claim 47 words
The CMP system of claim 1, wherein whenever a new polishing pad is mounted, said control system, resets said wafer count to a predefined minimum wafer count value and resets the backside pressure for the next wafer to be polished to a preset minimum backside pressure value.
Claim 6
Independent Claim 91 words
A method of chemical mechanical polishing semiconductor wafers, comprising the steps of: holding a semiconductor wafer against a motor driven polishing pad such that a topside surface of the wafer is polished by said polishing pad; applying a controllable amount of pressure to a backside of the wafer; maintaining a wafer count, corresponding to how many wafers have been polished by said polishing pad; and regulating said backside pressure applied to said wafer in accordance with a predetermined function such that said backside pressure increases monotonically as said wafer count increases.
Claim 7
Independent Claim 91 words
A method of chemical mechanical polishing semiconductor wafers, comprising the steps of: holding a semiconductor wafer against a motor driven polishing pad such that a topside surface of the wafer is polished by said polishing pad; applying a controllable amount of pressure to a backside of the wafer; maintaining a wafer count, corresponding to how many wafers have been polished by said polishing pad; and regulating said backside pressure applied to said wafer in accordance with a predetermined function such that said backside pressure increases monotonically as said wafer count increases.
Claim 8
Dependent Claim 25 words
The method of claim 5, wherein said regulating step regulates said backside pressure in accordance with a linear function of the form: Backside pressure=A+(B×Wafer Count).
Claim 9
Dependent Claim 44 words
The method of claim 6, wherein whenever a new polishing pad is mounted, said wafer count is reset to a predefined minimum wafer count value and resets the backside pressure for the next wafer to be polished to a preset minimum backside pressure value.
Claim 10
Dependent Claim 44 words
The method of claim 5, wherein whenever a new polishing pad is mounted, said wafer count is reset to a predefined minimum wafer count value and resets the backside pressure for the next wafer to be polished to a preset minimum backside pressure value.

References Cited (Backward Citations)

US3691697A Cited
US3848365A Cited
SU650794A1 Cited
US4712470A Cited
JPH02152766A Cited
WO1991012113A1 Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 2000-08-04 2001-02-03 2001-08-05 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 2004-08-04 2005-02-03 2005-08-05 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2008-08-04 2009-02-03 2009-08-05 $7700.00 Window Closed / Lapsed

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