Patent US5642031A successfully refreshed from Google Patents.
US5642031A
Expired / Lapsed
US
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Battery recharging system with state of charge detection that initially detects whether a battery to be charged is already at or near full charge to prevent overcharging
Assignee: Black and Decker Inc
•
Filing: 1994-02-28
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Granted: 1997-06-24
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Expires: 2014-02-28
Abstract
Abstract A state of charge test is first performed on the battery by applying a current pulse and then observing the voltage decay characteristics which result. Batteries which are initially nearly fully charged exhibit a larger voltage decay than batteries which are not as fully charged. The result of this initial state of charge test is used to determine how to best terminate battery charging. In this way battery overcharging is prevented regardless of the initial state of charge of the battery.
Inventors
- 👤 Daniele C. Brotto
Bibliographic Details
Application Number
—
Jurisdiction
US
Data Source
google_patents
Last Synchronized
2026-11-03 10:16
CPC Classifications
H; H02; H02J; H02J7/00; H02J7/90; H02J7/96; H02J7/963; Y; Y10; Y10S; Y10S320/00; Y10S320/12
Claims Analysis
Total Claims: 52
Claim 1
Independent Claim
107 words
A method of charging a battery comprising: detecting the state of charge prior to charging; initiating charging while monitoring the battery voltage variation with time; terminating charging in accordance with the following: (a) if the detected state of charge prior to charging is above a predetermined level, terminating charging in response to a fall in the value of the first derivative of the voltage variation with time; and (b) if the detected state of charge prior to charging is below a predetermined level, terminating charging in response to a change from a rising to a falling value of the first derivative of the voltage variation with time.
Claim 2
Independent Claim
107 words
A method of charging a battery comprising: detecting the state of charge prior to charging; initiating charging while monitoring the battery voltage variation with time; terminating charging in accordance with the following: (a) if the detected state of charge prior to charging is above a predetermined level, terminating charging in response to a fall in the value of the first derivative of the voltage variation with time; and (b) if the detected state of charge prior to charging is below a predetermined level, terminating charging in response to a change from a rising to a falling value of the first derivative of the voltage variation with time.
Claim 3
Dependent Claim
48 words
The method of claim 1 wherein said detecting step is performed by applying a current to said battery, then removing the applied current and measuring the battery voltage decay after removing the current and using the decay as an indication of the state of charge of the battery.
Claim 4
Dependent Claim
65 words
The method of claim 1 wherein said detecting step is performed by applying a current to said battery for a predetermined time and after said predetermined time sampling the battery voltage at least twice to determine a time rate of change in battery voltage and using said time rate of change as an indication of the state of charge of the battery prior to charging.
Claim 5
Dependent Claim
70 words
The method of claim 1 wherein said detecting step is performed by applying a current to said battery for a first predetermined time and after said first predetermined time sampling the battery voltage during a second period of time to determine a time rate of change in battery voltage and using said time rate of change as an indication of the state of charge of the battery prior to charging.
Claim 6
Dependent Claim
25 words
The method of claim 4 wherein said second period of time begins after a predetermined delay following the end of said first period of time.
Claim 7
Dependent Claim
30 words
The method of claim 5 wherein said predetermined delay is selected such that said second time period begins after change in battery voltage due to battery impedance has substantially abated.
Claim 8
Dependent Claim
93 words
The method of claim 1 wherein said detecting step is performed by applying a current to said battery, then removing the applied current and measuring the battery voltage decay after removing the current and using the voltage decay as an indication of state of charge as follows: (a) if the voltage decay is above a predetermined decay, then the detected state of charge is deemed above said predetermined level; and (b) if the voltage decay is not above said predetermined decay, then the detected state of charge is deemed below said predetermined level.
Claim 9
Dependent Claim
93 words
The method of claim 1 wherein said detecting step is performed by applying a current to said battery, then removing the applied current and measuring the battery voltage decay after removing the current and using the voltage decay as an indication of state of charge as follows: (a) if the voltage decay is not below a predetermined decay, then the detected state of charge is deemed above said predetermined level; and (b) if the voltage decay is below said predetermined decay, then the detected state of charge is deemed below said predetermined level.
Claim 10
Dependent Claim
33 words
The method of claim 1 wherein the battery voltage variation with time is determined by periodically measuring battery voltage and computing a value indicative of first derivative of voltage with respect to time.
Claim 11
Dependent Claim
35 words
The method of claim 1 wherein said fall in the value of the first derivative of the voltage variation with time corresponds to a first occurrence of an inflection point in the battery voltage curve.
Claim 12
Dependent Claim
36 words
The method of claim 10 wherein said change from a rising to a falling value of the first derivative of the voltage variation with time corresponds to a second inflection point in the battery voltage curve.
Claim 13
Dependent Claim
64 words
The method of claim 1 wherein terminating charging in response to a change from a rising to a falling value of the first derivative of the voltage variation with time is performed by detecting when the rate of change in battery voltage first rises, then falls and then again rises, terminating charging in response to the latter occurrence of the falling rate of change.
Claim 14
Dependent Claim
31 words
The method of claim 1 wherein said detecting step is performed by applying a predetermined current to said battery for a predetermined time and thereafter sampling the battery voltage decay characteristics.
Claim 15
Dependent Claim
14 words
The method of claim 13 wherein said predetermined current is greater than one ampere.
Claim 16
Dependent Claim
14 words
The method of claim 13 wherein said predetermined time is less than one second.
Claim 17
Independent Claim
127 words
A method of charging a battery comprising: detecting the state of charge prior to charging by applying a current to said battery, then removing the applied current and measuring the battery voltage decay after removing the current and using the decay as an indication of the state of charge of the battery; controlling charging in accordance with the following: (a) if the detected state of charge prior to charging is above a predetermined level, terminating charging; and (b) if the detected state of charge prior to charging is below a predetermined level, initiating charging while monitoring the battery voltage variation with time, and terminating charging in response to a change from a rising to a falling value of the first derivative of the voltage variation with time.
Claim 18
Independent Claim
127 words
A method of charging a battery comprising: detecting the state of charge prior to charging by applying a current to said battery, then removing the applied current and measuring the battery voltage decay after removing the current and using the decay as an indication of the state of charge of the battery; controlling charging in accordance with the following: (a) if the detected state of charge prior to charging is above a predetermined level, terminating charging; and (b) if the detected state of charge prior to charging is below a predetermined level, initiating charging while monitoring the battery voltage variation with time, and terminating charging in response to a change from a rising to a falling value of the first derivative of the voltage variation with time.
Claim 19
Dependent Claim
65 words
The method of claim 16 wherein said detecting step is performed by applying a current to said battery for a predetermined time and after said predetermined time sampling the battery voltage at least twice to determine a time rate of change in battery voltage and using said time rate of change as an indication of the state of charge of the battery prior to charging.
Claim 20
Dependent Claim
70 words
The method of claim 16 wherein said detecting step is performed by applying a current to said battery for a first predetermined time and after said first predetermined time sampling the battery voltage during a second period of time to determine a time rate of change in battery voltage and using said time rate of change as an indication of the state of charge of the battery prior to charging.
Claim 21
Dependent Claim
25 words
The method of claim 18 wherein said second period of time begins after a predetermined delay following the end of said first period of time.
Claim 22
Dependent Claim
30 words
The method of claim 19 wherein said predetermined delay is selected such that said second time period begins after change in battery voltage due to battery impedance has substantially abated.
Claim 23
Dependent Claim
93 words
The method of claim 16 wherein said detecting step is performed by applying a current to said battery, then removing the applied current and measuring the battery voltage decay after removing the current and using the voltage decay as an indication of state of charge as follows: (a) if the voltage decay is above a predetermined decay, then the detected state of charge is deemed above said predetermined level; and (b) if the voltage decay is not above said predetermined decay, then the detected state of charge is deemed below said predetermined level.
Claim 24
Dependent Claim
93 words
The method of claim 16 wherein said detecting step is performed by applying a current to said battery, then removing the applied current and measuring the battery voltage decay after removing the current and using the voltage decay as an indication of state of charge as follows: (a) if the voltage decay is not below a predetermined decay, then the detected state of charge is deemed above said predetermined level; and (b) if the voltage decay is below said predetermined decay, then the detected state of charge is deemed below said predetermined level.
Claim 25
Dependent Claim
34 words
The method of claim 16 wherein the battery voltage variation with time is determined by periodically measuring battery voltage and computing a value indicative of the first derivative of voltage with respect to time.
Claim 26
Dependent Claim
31 words
The method of claim 16 wherein said detecting step is performed by applying a predetermined current to said battery for a predetermined time and thereafter sampling the battery voltage decay characteristics.
Claim 27
Dependent Claim
14 words
The method of claim 24 wherein said predetermined current is greater than one ampere.
Claim 28
Dependent Claim
14 words
The method of claim 24 wherein said predetermined time is less than one second.
Claim 29
Independent Claim
49 words
The method of determining the state of charge of a battery comprising: applying a current to said battery; thereafter removing the applied current; and measuring the battery voltage decay after removing the current and using the voltage decay as an indication of the state of charge of the battery.
Claim 30
Independent Claim
49 words
The method of determining the state of charge of a battery comprising: applying a current to said battery; thereafter removing the applied current; and measuring the battery voltage decay after removing the current and using the voltage decay as an indication of the state of charge of the battery.
Claim 31
Dependent Claim
57 words
The method of claim 27 further comprising applying a current to said battery for a predetermined time and after said predetermined time sampling the battery voltage at least twice to determine a time rate of change in battery voltage and using said time rate of change as an indication of the state of charge of the battery.
Claim 32
Dependent Claim
61 words
The method claim 27 further comprising applying a current to said battery for a first predetermined time and after said first predetermined time sampling the battery voltage during a second period of time to determine a time rate of change in battery voltage and using said time rate of change as an indication of the state of charge of the battery.
Claim 33
Dependent Claim
25 words
The method of claim 29 wherein said second period of time begins after a predetermined delay following the end of said first period of time.
Claim 34
Dependent Claim
30 words
The method of claim 30 wherein said predetermined delay is selected such that said second time period begins after change in battery voltage due to battery impedance has substantially abated.
Claim 35
Dependent Claim
77 words
The method of claim 27 further comprising using the voltage decay as an indication of state of charge as follows: (a) if the voltage decay is above a predetermined decay, then the state of charge of the battery is deemed above a predetermined level indicative of a substantially fully charged condition; and (b) if the voltage decay is not above said predetermined decay, then the state of charge of the battery is deemed below said predetermined level.
Claim 36
Dependent Claim
75 words
The method of claim 27 wherein said step of using the voltage decay as an indication of state of charge as follows: (a) if the voltage decay is not below a predetermined decay, then the detected state of charge is deemed above a predetermined level indicative of a substantially, fully charged condition; and (b) if the voltage decay is below said predetermined decay, then the detected state of charge is deemed below said predetermined level.
Claim 37
Independent Claim
82 words
The method of controlling the charging operation of a battery charger comprising: applying a current to said battery; thereafter removing the applied current; and measuring the battery voltage decay after removing the current and using the voltage decay as an indication of the state of charge of the battery; and if the detected state of charge is above a predetermined level, terminating the charging operation; if the detected state of charge is below a predetermined level, permitting the charging operation to proceed.
Claim 38
Independent Claim
82 words
The method of controlling the charging operation of a battery charger comprising: applying a current to said battery; thereafter removing the applied current; and measuring the battery voltage decay after removing the current and using the voltage decay as an indication of the state of charge of the battery; and if the detected state of charge is above a predetermined level, terminating the charging operation; if the detected state of charge is below a predetermined level, permitting the charging operation to proceed.
Claim 39
Dependent Claim
57 words
The method of claim 34 further comprising applying a current to said battery for a predetermined time and after said predetermined time sampling the battery voltage at least twice to determine a time rate of change in battery voltage and using said time rate of change as an indication of the state of charge of the battery.
Claim 40
Dependent Claim
62 words
The method of claim 34 further comprising applying a current to said battery for a first predetermined time and after said first predetermined time sampling the battery voltage during a second period of time to determine a time rate of change in battery voltage and using said time rate of change as an indication of the state of charge of the battery.
Claim 41
Dependent Claim
25 words
The method of claim 36 wherein said second period of time begins after a predetermined delay following the end of said first period of time.
Claim 42
Dependent Claim
30 words
The method of claim 37 wherein said predetermined delay is selected such that said second time period begins after change in battery voltage due to battery impedance has substantially abated.
Claim 43
Dependent Claim
66 words
The method of claim 34 further comprising using the voltage decay as an indication of state of charge as follows: (a) if the voltage decay is above a predetermined decay, then the detected state of charge is deemed above said predetermined level; and (b) if the voltage decay is not above said predetermined decay, then the detected state of charge is deemed below said predetermined level.
Claim 44
Dependent Claim
68 words
The method of claim 34 wherein said step of using the voltage decay as an indication of state of charge as follows: (a) if the voltage decay is not below a predetermined decay, then the detected state of charge is deemed above said predetermined level; and (b) if the voltage decay is below said predetermined decay, then the detected state of charge is deemed below said predetermined level.
Claim 45
Independent Claim
75 words
A method of charging a battery comprising the steps of: detecting the state of charge of the battery prior to charging by applying a current to said battery for a relatively brief period of time, removing the applied current, and then measuring the battery voltage decay as an indication of the state of charge of the battery; and controlling charging of the battery in accordance with the initially detected state of charge of the battery.
Claim 46
Independent Claim
75 words
A method of charging a battery comprising the steps of: detecting the state of charge of the battery prior to charging by applying a current to said battery for a relatively brief period of time, removing the applied current, and then measuring the battery voltage decay as an indication of the state of charge of the battery; and controlling charging of the battery in accordance with the initially detected state of charge of the battery.
Claim 47
Dependent Claim
33 words
The method of claim 41 wherein said controlling step includes: initiating charging of the battery; and controlling the termination of charging in accordance with the initially detected state of charge of the battery.
Claim 48
Dependent Claim
65 words
The method of claim 42 wherein said detecting step is performed by applying a current to said battery for a predetermined time and after said predetermined time sampling the battery voltage at least twice to determine a time rate of change in battery voltage and using said time rate of change as an indication of the state of charge of the battery prior to charging.
Claim 49
Dependent Claim
70 words
The method of claim 42 wherein said detecting step is performed by applying a current to said battery for a first predetermined time and after said first predetermined time sampling the battery voltage during a second period of time to determine a time rate of change in battery voltage and using said time rate of change as an indication of the state of charge of the battery prior to charging.
Claim 50
Dependent Claim
25 words
The method of claim 44 wherein said second period of time begins after a predetermined delay following the end of said first period of time.
Claim 51
Dependent Claim
30 words
The method of claim 45 wherein said predetermined delay is selected such that said second time period begins after change in battery voltage due to battery impedance has substantially abated.
Claim 52
Dependent Claim
89 words
The method of claim 42 wherein said controlling charge termination step is performed by monitoring battery voltage variation with time and terminating charge as follows: (a) if the voltage decay is above a predetermined level, terminating charging in response to a fall in the first derivative of the battery voltage variation with time; and (b) if the voltage decay is below said predetermined level, terminating charging in response to a change from a rising to a falling value of the first derivative of the battery voltage variation with time.
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| 3.5 Years (Year 4) | 2000-06-23 | 2000-12-23 | 2001-06-24 | $2000.00 | Window Closed / Lapsed |
| 7.5 Years (Year 8) | 2004-06-23 | 2004-12-23 | 2005-06-24 | $3760.00 | Window Closed / Lapsed |
| 11.5 Years (Year 12) | 2008-06-23 | 2008-12-23 | 2009-06-24 | $7700.00 | Window Closed / Lapsed |