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US5637185A Expired / Lapsed US ⏱️ 0.0 years remaining

Systems for performing chemical mechanical planarization and process for conducting same

Assignee: Rensselaer Polytechnic Institute
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Filing: 1995-03-30
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Granted: 1997-06-10
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Expires: 2015-03-30
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Abstract

Abstract A system for performing chemical mechanical planarization for a semiconductor wafer includes a chemical mechanical polishing system including a chemical mechanical polishing slurry. The system also includes a device for measuring the electrochemical potential of the slurry during processing which is electrically connected to the slurry, and a device for detecting the end point of the process, based upon the electrochemical potential of the slurry, which is responsive to the electrochemical potential measuring device. Accurate in situ control of a chemical mechanical polishing process is thereby provided.

Inventors

  • 👤 Shyam P. Murarka
  • 👤 Ronald J. Gutmann
  • 👤 David J. Duquette
  • 👤 Joseph M. Steigerwald

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-01 22:12
CPC Classifications
B; B24; B24B; B24B37/00; B24B37/005; B24B49/00; B24B49/02

Claims Analysis

Total Claims: 29
Claim 1
Independent Claim 46 words
A system for performing chemical mechanical planarization for a semiconductor wafer comprising: a chemical mechanical polishing (CMP) system including a chemical mechanical polishing slurry; and electrochemical potential measuring means, electrically connected to said slurry, for measuring the electrochemical potential of said slurry during chemical mechanical polishing.
Claim 2
Independent Claim 46 words
A system for performing chemical mechanical planarization for a semiconductor wafer comprising: a chemical mechanical polishing (CMP) system including a chemical mechanical polishing slurry; and electrochemical potential measuring means, electrically connected to said slurry, for measuring the electrochemical potential of said slurry during chemical mechanical polishing.
Claim 3
Dependent Claim 70 words
The system according to claim 1 wherein said electrochemical potential measuring means comprises: a reference electrode electrically connected to said slurry, said reference electrode providing a reference electrochemical potential measurement of the slurry prior to entering the system; and a measurement electrode positioned adjacent said wafer and electrically connected to said reference electrode, for measuring the electrochemical potential of the slurry during polishing relative to said reference electrochemical potential measurement.
Claim 4
Dependent Claim 37 words
The system according to claim 2 further comprising end point detection means, responsive to said electrochemical potential measuring means, for detecting an end point of said chemical mechanical polishing based upon the electrochemical potential of said slurry.
Claim 5
Dependent Claim 28 words
The system according to claim 2, wherein said measurement electrode comprises a metal layer to be polished by said CMP system on the surface of a semiconductor wafer.
Claim 6
Dependent Claim 27 words
A system according to claim 2, wherein said measurement electrode comprises a probe positioned in said chemical mechanical polishing slurry in close proximity to said semiconductor wafer.
Claim 7
Dependent Claim 25 words
A system according to claim 2, wherein said reference electrode is electrically connected to said slurry by direct contact of said electrode with said slurry.
Claim 8
Dependent Claim 23 words
A system according to claim 2, wherein said reference electrode further comprises an electrolytic conductor electrically connecting said reference electrode to said slurry.
Claim 9
Dependent Claim 14 words
A system according to claim 7, wherein said electrolytic conductor is a salt bridge.
Claim 10
Dependent Claim 55 words
A system according to claim 3, wherein said end point detection means comprises a voltmeter connecting said reference electrode and said measurement electrode, said voltmeter measuring changes in the electrochemical potential of said slurry as measured by said measurement electrode relative to the reference electrochemical potential measurement of the slurry prior to entering the system.
Claim 11
Dependent Claim 40 words
The system according to claim 1 wherein said CMP system further comprises: a rotatable polishing platen for chemically mechanically polishing the surface of a semiconductor wafer; and a wafer support for holding a semiconductor wafer against said rotatable polishing platen.
Claim 12
Dependent Claim 22 words
The system according to claim 10, wherein said slurry is a thin continuous coating on the surface of said rotatable polishing platen.
Claim 13
Dependent Claim 13 words
The system according to claim 10, wherein said wafer support is also rotatable.
Claim 14
Dependent Claim 23 words
The system according to claim 1, wherein said chemical mechanical polishing slurry comprises abrasive particles and a chemical agent in an aqueous carrier.
Claim 15
Dependent Claim 36 words
The system according to claim 13, wherein said chemical agent is selected from the group consisting of ammonium hydroxide, ammonium nitrate, ammonium chloride, acetic acid, benzotriazole, copper(II)nitrate, ethyl alcohol, nitric acid, potassium ferricyanide, and potassium ferrocyanide.
Claim 16
Dependent Claim 27 words
The system according to claim 14, wherein said slurry comprises said chemical agent in an amount of between 1 and 5 percent by volume of said slurry.
Claim 17
Dependent Claim 47 words
A process for performing chemical mechanical planarization for a semiconductor wafer comprising: chemically and mechanically planarizing the surface of a semiconductor wafer using a chemical mechanical polishing (CMP) system including a chemical mechanical polishing slurry; and measuring the electrochemical potential of said slurry during said planarizing step.
Claim 18
Dependent Claim 47 words
A process for performing chemical mechanical planarization for a semiconductor wafer comprising: chemically and mechanically planarizing the surface of a semiconductor wafer using a chemical mechanical polishing (CMP) system including a chemical mechanical polishing slurry; and measuring the electrochemical potential of said slurry during said planarizing step.
Claim 19
Dependent Claim 55 words
The process according to claim 16 wherein said measuring step comprises: measuring the electrochemical potential of the slurry prior to said planarizing step to provide a reference electrochemical potential measurement; and measuring the electrochemical potential of the slurry in a region proximate the wafer during said planarizing step relative to said reference electrochemical potential measurement.
Claim 20
Dependent Claim 18 words
The process according to claim 17 further comprising controlling said planarizing step in response to said measuring step.
Claim 21
Dependent Claim 38 words
The process according to claim 17, wherein the step of measuring the electrochemical potential of the slurry in a region proximate the wafer comprises measuring the electrochemical potential of said slurry using a measurement electrode adjacent said wafer.
Claim 22
Dependent Claim 27 words
The process according to claim 19, wherein said measurement electrode comprises a metal film on the surface of the semiconductor wafer being polished by said CMP system.
Claim 23
Dependent Claim 20 words
The process according to claim 19, wherein said measurement electrode comprises a probe positioned in the slurry proximate said wafer.
Claim 24
Dependent Claim 33 words
The process according to claim 17 wherein step of measuring the electrochemical potential of the slurry prior to said planarizing step comprises measuring the electrochemical potential of the slurry using a reference electrode.
Claim 25
Dependent Claim 20 words
The process according to claim 22 wherein said reference electrode is electrically connected with the slurry during said planarizing step.
Claim 26
Dependent Claim 25 words
The process according to claim 23 wherein said reference electrode is electrically connected with the slurry by directly contacting said reference electrode with said slurry.
Claim 27
Dependent Claim 20 words
The process according to claim 23 wherein said reference electrode is electrically connected with the slurry through an electrolytic conductor.
Claim 28
Dependent Claim 44 words
The process according to claim 18 wherein said controlling step comprises detecting an end point to said planarizing step based upon a change in the measured electrochemical potential of the slurry in a region proximate the wafer relative to a reference electrochemical potential measurement.
Claim 29
Dependent Claim 55 words
The process according to claim 17 further comprising the step of controlling said planarizing step in response to the step of measuring the electrochemical potential of the slurry during planarizing based upon a change in the measured electrochemical potential of the slurry in a region proximate the wafer relative to said reference electrochemical potential measurement.

References Cited (Backward Citations)

US5242524A Cited
US5240552A Cited
US5196353A Cited
US5217586A Cited
US5308438A Cited
US5245794A Cited
US5492594A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 2000-06-09 2000-12-09 2001-06-10 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 2004-06-09 2004-12-09 2005-06-10 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2008-06-09 2008-12-09 2009-06-10 $7700.00 Window Closed / Lapsed

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