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US5632571A Expired / Lapsed US ⏱️ 0.0 years remaining

Concrete geomattress

Assignee: Tensar Corp LLC
•
Filing: 1995-05-31
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Granted: 1997-05-27
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Expires: 2015-05-31
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Abstract

Abstract Multiple sections of grid-like sheet material extend centrally through a thickness of a plurality of staggered rows of concrete panels to form a geomattress of unlimited dimensions. The sheet material preferably includes a plurality of parallel strands and perpendicular, intersecting bars. At least one bar extends within each concrete panel in a direction parallel to a longitudinal axis of the concrete panel to add strength to the formed geomattress and aid in lifting of the geomattress by the sheet material. The geomattress is formed by placing a section of sheet material above bottom mold halves filled with concrete and then filling top mold halves positioned above the sheet material with concrete. Gaps formed between adjacent rows of staggered panels and tapered sidewalls of the panels allow bending of the geomattress to aid in lifting the geomattress and to conform to a limited extent to the contour of the area onto which the geomattress is placed.

Inventors

  • 👤 Robert M. Mattox

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-07 11:52
CPC Classifications
E; E02; E02B; E02B3/00; E02B3/04; E02B3/12; E02B3/14; B; B28; B28B; B28B23/00; B28B23/0012

Claims Analysis

Total Claims: 39
Claim 1
Independent Claim 119 words
A concrete geomattress comprising: at least one elongated sheet of material extending longitudinally of said geomattress, and a plurality of longitudinally spaced, transversely extending rows of concrete panels secured to said sheet of material with flexible portions of said sheet of material extending in the gaps defined between juxtaposed panels in at least some of said rows to enable the geomattress to be bent transversely along said flexible portions of said sheet of material, said sheet of material being a grid-like sheet of material of a uniaxially stretched polymer geogrid having a plurality of molecularly oriented elongated strands interconnected by transversely extending elements, said transversely extending elements being thickened bars, at least one bar being secured to each panel.
Claim 2
Dependent Claim 119 words
A concrete geomattress comprising: at least one elongated sheet of material extending longitudinally of said geomattress, and a plurality of longitudinally spaced, transversely extending rows of concrete panels secured to said sheet of material with flexible portions of said sheet of material extending in the gaps defined between juxtaposed panels in at least some of said rows to enable the geomattress to be bent transversely along said flexible portions of said sheet of material, said sheet of material being a grid-like sheet of material of a uniaxially stretched polymer geogrid having a plurality of molecularly oriented elongated strands interconnected by transversely extending elements, said transversely extending elements being thickened bars, at least one bar being secured to each panel.
Claim 3
Dependent Claim 28 words
A concrete mattress according to claim 1, wherein terminal portions of said sheet of material extend laterally beyond the outermost concrete panels for engagement by a lifting means.
Claim 4
Dependent Claim 29 words
A concrete geomattress as claimed in claim 1, wherein a geotextile spans the openings of said grid-like sheet of material at least in the gaps defined between juxtaposed panels.
Claim 5
Dependent Claim 23 words
A concrete geomattress as claimed in claim 1, wherein said at least one bar is encased within the concrete of each said panel.
Claim 6
Dependent Claim 24 words
A concrete geomattress as claimed in claim 1, wherein the panels in adjacent rows of said geomattress are laterally staggered relative to each other.
Claim 7
Dependent Claim 17 words
A concrete geomattress according to claim 5, wherein adjacent rows of concrete panels are staggered by 50%.
Claim 8
Dependent Claim 48 words
A concrete geomattress as claimed in claim 1, further including at least two laterally spaced sections of longitudinally extending sheet material, the panels in adjacent rows of said geomattress are staggered, portions of each section of said sheet of material being secured to individual panels in adjacent rows.
Claim 9
Dependent Claim 21 words
A concrete geomattress as claimed in claim 7, wherein each section of said sheet material is a grid-like sheet of material.
Claim 10
Dependent Claim 33 words
A concrete geomattress as claimed in claim 8, wherein said grid-like sheet of material is a uniaxially stretched polymer geogrid having a plurality of molecularly oriented elongated strands interconnected by transversely extending elements.
Claim 11
Dependent Claim 29 words
A concrete geomattress as claimed in claim 9, wherein a geotextile spans the openings of said grid-like sheet of material at least in the gaps defined between juxtaposed panels.
Claim 12
Dependent Claim 25 words
A concrete geomattress as claimed in claim 8, wherein said transversely extending elements are thickened bars, at least one bar being secured to each panel.
Claim 13
Dependent Claim 23 words
A concrete geomattress as claimed in claim 11, wherein said at least one bar is encased within the concrete of each said panel.
Claim 14
Dependent Claim 25 words
A concrete mattress according to claim 1, wherein peripheral sidewalls of said concrete panels are tapered to facilitate bending between adjacent rows of concrete panels.
Claim 15
Dependent Claim 151 words
A capped dredge disposal site comprising: a mound of dredge disposal material located underwater, a plurality of geomattresses located on top of said mound to substantially cover said mound, each of said plurality of geomattresses including at least one elongated sheet of material extending longitudinally of said geomattress, and a plurality of longitudinally spaced, transversely extending rows of concrete panels secured to said sheet of material with flexible portions of said sheet of material extending in the gaps defined between juxtaposed panels in at least some of said rows to enable the geomattress to be bent transversely along said flexible portions of said sheet of material, said sheet of material being a grid-like sheet of material of a uniaxially stretched polymer geogrid having a plurality of molecularly oriented elongated strands interconnected by transversely extending elements, said transversely extending elements being thickened bars, at least one bar being secured to each panel.
Claim 16
Dependent Claim 151 words
A capped dredge disposal site comprising: a mound of dredge disposal material located underwater, a plurality of geomattresses located on top of said mound to substantially cover said mound, each of said plurality of geomattresses including at least one elongated sheet of material extending longitudinally of said geomattress, and a plurality of longitudinally spaced, transversely extending rows of concrete panels secured to said sheet of material with flexible portions of said sheet of material extending in the gaps defined between juxtaposed panels in at least some of said rows to enable the geomattress to be bent transversely along said flexible portions of said sheet of material, said sheet of material being a grid-like sheet of material of a uniaxially stretched polymer geogrid having a plurality of molecularly oriented elongated strands interconnected by transversely extending elements, said transversely extending elements being thickened bars, at least one bar being secured to each panel.
Claim 17
Dependent Claim 30 words
A capped dredge disposal site according to claim 14, wherein terminal portions of said sheet of material extend laterally beyond the outermost concrete panels for engagement by a lifting means.
Claim 18
Dependent Claim 31 words
A capped dredge disposal site as claimed in claim 14, wherein a geotextile spans the openings of said grid-like sheet of material at least in the gaps defined between juxtaposed panels.
Claim 19
Dependent Claim 25 words
A capped dredge disposal site as claimed in claim 14, wherein said at least one bar is encased within the concrete of each said panel.
Claim 20
Dependent Claim 26 words
A capped dredge disposal site as claimed in claim 14, wherein the panels in adjacent rows of said geomattress are laterally staggered relative to each other.
Claim 21
Dependent Claim 19 words
A capped dredge disposal site according to claim 18, wherein adjacent rows of concrete panels are staggered by 50%.
Claim 22
Dependent Claim 50 words
A capped dredge disposal site as claimed in claim 14, further including at least two laterally spaced sections of longitudinally extending sheet material, the panels in adjacent rows of said geomattress are staggered, portions of each section of said sheet of material being secured to individual panels in adjacent rows.
Claim 23
Dependent Claim 27 words
A capped dredge disposal site according to claim 14, wherein peripheral sidewalls of said concrete panels are tapered to facilitate bending between adjacent rows of concrete panels.
Claim 24
Dependent Claim 154 words
A concrete geomattress comprising: an elongated sheet of material extending longitudinally of said geomattress, and a plurality of longitudinally spaced, transversely extending rows of concrete panels secured to said sheet of material with flexible portions of said sheet of material extending in the gaps defined between juxtaposed panels in at least some of said rows to enable the geomattress to be bent transversely along said flexible portions of said sheet of material, at least two laterally spaced sections of said elongated sheet of material, the panels in adjacent rows of said geomattress being staggered, individual panels being secured to adjacent sections of said sheet of material, each section of said sheet material being a grid-like sheet of material of a uniaxially stretched polymer geogrid having a plurality of molecularly oriented elongated strands interconnected by transversely extending elements, and said transversely extending elements being thickened bars, at least one bar being secured to each panel.
Claim 25
Dependent Claim 154 words
A concrete geomattress comprising: an elongated sheet of material extending longitudinally of said geomattress, and a plurality of longitudinally spaced, transversely extending rows of concrete panels secured to said sheet of material with flexible portions of said sheet of material extending in the gaps defined between juxtaposed panels in at least some of said rows to enable the geomattress to be bent transversely along said flexible portions of said sheet of material, at least two laterally spaced sections of said elongated sheet of material, the panels in adjacent rows of said geomattress being staggered, individual panels being secured to adjacent sections of said sheet of material, each section of said sheet material being a grid-like sheet of material of a uniaxially stretched polymer geogrid having a plurality of molecularly oriented elongated strands interconnected by transversely extending elements, and said transversely extending elements being thickened bars, at least one bar being secured to each panel.
Claim 26
Dependent Claim 28 words
A concrete mattress according to claim 21, wherein terminal portions of said sheet of material extend laterally beyond the outermost concrete panels for engagement by a lifting means.
Claim 27
Dependent Claim 29 words
A concrete geomattress as claimed in claim 22, wherein a geotextile spans the openings of said grid-like sheet of material at least in the gaps defined between juxtaposed panels.
Claim 28
Dependent Claim 23 words
A concrete geomattress as claimed in claim 22, wherein said at least one bar is encased within the concrete of each said panel.
Claim 29
Dependent Claim 24 words
A concrete geomattress as claimed in claim 22, wherein the panels in adjacent rows of said geomattress are laterally staggered relative to each other.
Claim 30
Dependent Claim 17 words
A concrete geomattress according to claim 26, wherein adjacent rows of concrete panels are staggered by 50%.
Claim 31
Dependent Claim 25 words
A concrete mattress according to claim 22, wherein peripheral sidewalls of said concrete panels are tapered to facilitate bending between adjacent rows of concrete panels.
Claim 32
Dependent Claim 186 words
A capped dredge disposal site comprising: a mound of dredge disposal material located underwater, a plurality of geomattresses located on top of said mound to substantially cover said mound, each of said plurality of geomattresses including an elongated sheet of material extending longitudinally of said geomattress, and a plurality of longitudinally spaced, transversely extending rows of concrete panels secured to said sheet of material with flexible portions of said sheet of material extending in the gaps defined between juxtaposed panels in at least some of said rows to enable the geomattress to be bent transversely along said flexible portions of said sheet of material, at least two laterally spaced sections of said elongated sheet of material, the panels in adjacent rows of said geomattress being staggered, individual panels being secured to adjacent sections of said sheet of material, each section of said sheet material being a grid-like sheet of material of a uniaxially stretched polymer geogrid having a plurality of molecularly oriented elongated strands interconnected by transversely extending elements, and said transversely extending elements being thickened bars, at least one bar being secured to each panel.
Claim 33
Dependent Claim 186 words
A capped dredge disposal site comprising: a mound of dredge disposal material located underwater, a plurality of geomattresses located on top of said mound to substantially cover said mound, each of said plurality of geomattresses including an elongated sheet of material extending longitudinally of said geomattress, and a plurality of longitudinally spaced, transversely extending rows of concrete panels secured to said sheet of material with flexible portions of said sheet of material extending in the gaps defined between juxtaposed panels in at least some of said rows to enable the geomattress to be bent transversely along said flexible portions of said sheet of material, at least two laterally spaced sections of said elongated sheet of material, the panels in adjacent rows of said geomattress being staggered, individual panels being secured to adjacent sections of said sheet of material, each section of said sheet material being a grid-like sheet of material of a uniaxially stretched polymer geogrid having a plurality of molecularly oriented elongated strands interconnected by transversely extending elements, and said transversely extending elements being thickened bars, at least one bar being secured to each panel.
Claim 34
Dependent Claim 30 words
A capped dredge disposal site according to claim 29, wherein terminal portions of said sheet of material extend laterally beyond the outermost concrete panels for engagement by a lifting means.
Claim 35
Dependent Claim 31 words
A capped dredge disposal site as claimed in claim 29, wherein a geotextile spans the openings of said grid-like sheet of material at least in the gaps defined between juxtaposed panels.
Claim 36
Dependent Claim 25 words
A capped dredge disposal site as claimed in claim 29, wherein said at least one bar is encased within the concrete of each said panel.
Claim 37
Dependent Claim 26 words
A capped dredge disposal site as claimed in claim 29, wherein the panels in adjacent rows of said geomattress are laterally staggered relative to each other.
Claim 38
Dependent Claim 19 words
A capped dredge disposal site according to claim 33, wherein adjacent rows of concrete panels are staggered by 50%.
Claim 39
Dependent Claim 27 words
A capped dredge disposal site according to claim 29, wherein peripheral sidewalls of said concrete panels are tapered to facilitate bending between adjacent rows of concrete panels.

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 2000-05-26 2000-11-25 2001-05-27 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 2004-05-26 2004-11-25 2005-05-27 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2008-05-26 2008-11-25 2009-05-27 $7700.00 Window Closed / Lapsed

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