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US5609721A Expired / Lapsed US ⏱️ 0.0 years remaining

Semiconductor device manufacturing apparatus and its cleaning method

Assignee: Fujitsu Semiconductor Ltd
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Filing: 1995-01-03
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Granted: 1997-03-11
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Expires: 2015-01-03
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Abstract

Abstract An apparatus and method for manufacturing a semiconductor device includes a reaction chamber adapted to exhaust gas therefrom, and a cleaning gas supplying system for introducing cleaning gas containing ClF 3 into the reaction chamber, the system having a plurality of gas blowout holes formed in the flow direction of gas at least in the reaction chamber. The reaction chamber may be a tubular chamber, and the cleaning gas supplying system may be a tube extending from one end to the other end of the reaction chamber along the inner wall or the central axis of the reaction chamber, a plurality of through holes being formed in the side wall of the tube. Damages to the inner surface of the reaction chamber of the semiconductor device manufacturing apparatus can be suppressed and a film attached to the inner wall of the reaction chamber can be removed in a short time.

Inventors

  • 👤 Atsuhiro Tsukune
  • 👤 Kiyokatsu Suzuki
  • 👤 Katsuyoshi Matsuura
  • 👤 Fumitake Mieno
  • 👤 Hirokazu Yamanishi

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-09 04:04
CPC Classifications
C; C23; C23C; C23C16/00; C23C16/44; C23C16/455; C23C16/45561; H; H10; H10P; H10P52/00; C23C16/4401; C23C16/4405; C23C16/4412; H10P72/00; H10P72/04; H10P72/0402; H10P72/0406; Y; Y10; Y10S; Y10S438/00; Y10S438/905

Claims Analysis

Total Claims: 28
Claim 1
Independent Claim 44 words
A method of cleaning a reaction chamber of a semiconductor device manufacturing apparatus by supplying cleaning gas containing ClF 3 to said reaction chamber, said reaction chamber being adapted to exhaust gas therefrom, comprising the step of: adding alcohol vapor to said cleaning gas.
Claim 2
Independent Claim 44 words
A method of cleaning a reaction chamber of a semiconductor device manufacturing apparatus by supplying cleaning gas containing ClF 3 to said reaction chamber, said reaction chamber being adapted to exhaust gas therefrom, comprising the step of: adding alcohol vapor to said cleaning gas.
Claim 3
Dependent Claim 21 words
A method according to claim 1, wherein said alcohol vapor is a vapor of alcohol having one to five carbon atoms.
Claim 4
Dependent Claim 22 words
A method according to claim 1, wherein a concentration of said alcohol vapor in ClF 3 is 0.1 to 50 mol %.
Claim 5
Dependent Claim 28 words
A method according to claim 1, further comprising the step of changing a partial pressure of said alcohol vapor contained in said cleaning gas during a cleaning process.
Claim 6
Dependent Claim 22 words
A method according to claim 1, wherein said cleaning gas is ClF 3 having a concentration of 60 mol % or higher.
Claim 7
Dependent Claim 16 words
A method according to claim 5, wherein said cleaning gas consists essentially of ClF 3 .
Claim 8
Independent Claim 113 words
A method of removing a film attached to the inner wall of a reaction chamber of a semiconductor device manufacturing apparatus by supplying cleaning gas containing ClF 3 to said reaction chamber, said reaction chamber being adapted to exhaust gas therefrom, comprising the steps of: supplying said cleaning gas to said reaction chamber under a first cleaning condition at the initial stage of cleaning; and changing said cleaning condition so as to lower an etching rate by said cleaning gas of a material constituting said reaction chamber than an etching rate under said first cleaning condition at the initial stage of cleaning, wherein said changing step changes the temperature of said cleaning gas.
Claim 9
Independent Claim 113 words
A method of removing a film attached to the inner wall of a reaction chamber of a semiconductor device manufacturing apparatus by supplying cleaning gas containing ClF 3 to said reaction chamber, said reaction chamber being adapted to exhaust gas therefrom, comprising the steps of: supplying said cleaning gas to said reaction chamber under a first cleaning condition at the initial stage of cleaning; and changing said cleaning condition so as to lower an etching rate by said cleaning gas of a material constituting said reaction chamber than an etching rate under said first cleaning condition at the initial stage of cleaning, wherein said changing step changes the temperature of said cleaning gas.
Claim 10
Dependent Claim 22 words
A method according to claim 7, wherein said cleaning gas is ClF 3 having a concentration of 60 mol % or higher.
Claim 11
Dependent Claim 16 words
A method according to claim 8, wherein said cleaning gas consists essentially of ClF 3 .
Claim 12
Independent Claim 100 words
A method of removing a film attached to the inner wall of a reaction chamber of a semiconductor device manufacturing apparatus by supplying cleaning gas containing ClF 3 to said reaction chamber, said reaction chamber being adapted to exhaust gas therefrom, comprising the steps of: supplying said cleaning gas to said reaction chamber only via some of a plurality of gas inlet ports provided for said reaction chamber; switching said gas inlet ports to stop supplying said cleaning gas via some of said gas inlet ports, and to start supplying said cleaning gas via another of said gas inlet ports.
Claim 13
Independent Claim 100 words
A method of removing a film attached to the inner wall of a reaction chamber of a semiconductor device manufacturing apparatus by supplying cleaning gas containing ClF 3 to said reaction chamber, said reaction chamber being adapted to exhaust gas therefrom, comprising the steps of: supplying said cleaning gas to said reaction chamber only via some of a plurality of gas inlet ports provided for said reaction chamber; switching said gas inlet ports to stop supplying said cleaning gas via some of said gas inlet ports, and to start supplying said cleaning gas via another of said gas inlet ports.
Claim 14
Dependent Claim 17 words
A method according to claim 10, wherein said switching step is performed at least twice or more.
Claim 15
Dependent Claim 34 words
A method according to claim 10, wherein said switching step switches said gas inlet ports in the order from an upstream region to a downstream region of a gas flow in said reaction chamber.
Claim 16
Dependent Claim 22 words
A method according to claim 10, wherein said cleaning gas is ClF 3 having a concentration of 60 mol % or higher.
Claim 17
Dependent Claim 16 words
A method according to claim 13, wherein said cleaning gas consists essentially of ClF 3 .
Claim 18
Dependent Claim 124 words
A cleaning method for cleaning a CVD furnace having a quartz reaction tube open at opposite ends, gas supply means connected to one end of said reaction tube, gas evacuation means connected to the other end of said reaction tube and having at least a first stage gas evacuation system, and a heater disposed surrounding said reaction tube, said cleaning method comprising the steps of: introducing a cleaning gas from said gas supply means into said reaction tube in a heated state, said cleaning gas containing ClF 3 having a concentration of 60 mol % or more; and mixing an inert gas with said cleaning gas at the position at least downstream of the first stage gas evacuation system of said gas evacuation means.
Claim 19
Dependent Claim 124 words
A cleaning method for cleaning a CVD furnace having a quartz reaction tube open at opposite ends, gas supply means connected to one end of said reaction tube, gas evacuation means connected to the other end of said reaction tube and having at least a first stage gas evacuation system, and a heater disposed surrounding said reaction tube, said cleaning method comprising the steps of: introducing a cleaning gas from said gas supply means into said reaction tube in a heated state, said cleaning gas containing ClF 3 having a concentration of 60 mol % or more; and mixing an inert gas with said cleaning gas at the position at least downstream of the first stage gas evacuation system of said gas evacuation means.
Claim 20
Dependent Claim 16 words
A method according to claim 15, wherein said cleaning gas consists essentially of ClF 3 .
Claim 21
Dependent Claim 38 words
A method according to claim 15, wherein said step of introducing the cleaning gas is performed by mounting a baffle plate at or near a position in the reaction tube corresponding to a front end of the heater.
Claim 22
Dependent Claim 23 words
A method according to claim 15, wherein said first stage gas evacuation system of said gas evacuation means is a mechanical booster pump.
Claim 23
Independent Claim 59 words
A method of cleaning a reaction chamber of a semiconductor device manufacturing apparatus by supplying cleaning gas containing ClF 3 to the reaction chamber, with an interior of the reaction chamber being at an elevated temperature, the reaction chamber being adapted to exhaust gas therefrom, said method further comprising the step of adding alcohol vapor to said cleaning gas.
Claim 24
Independent Claim 59 words
A method of cleaning a reaction chamber of a semiconductor device manufacturing apparatus by supplying cleaning gas containing ClF 3 to the reaction chamber, with an interior of the reaction chamber being at an elevated temperature, the reaction chamber being adapted to exhaust gas therefrom, said method further comprising the step of adding alcohol vapor to said cleaning gas.
Claim 25
Independent Claim 109 words
A method of removing a film attached to the inner wall of a reaction chamber of a semiconductor device manufacturing apparatus by supplying cleaning gas containing ClF 3 to said reaction chamber, said reaction chamber being adapted to exhaust gas therefrom, comprising the steps of: maintaining said reaction chamber at an elevated temperature; supplying said cleaning gas to said reaction chamber only via some of a plurality of gas inlet ports provided for said reaction chamber; and switching said gas inlet ports to stop supplying said cleaning gas via some of said gas inlet ports, and to start supplying said cleaning gas via another of said gas inlet ports.
Claim 26
Independent Claim 109 words
A method of removing a film attached to the inner wall of a reaction chamber of a semiconductor device manufacturing apparatus by supplying cleaning gas containing ClF 3 to said reaction chamber, said reaction chamber being adapted to exhaust gas therefrom, comprising the steps of: maintaining said reaction chamber at an elevated temperature; supplying said cleaning gas to said reaction chamber only via some of a plurality of gas inlet ports provided for said reaction chamber; and switching said gas inlet ports to stop supplying said cleaning gas via some of said gas inlet ports, and to start supplying said cleaning gas via another of said gas inlet ports.
Claim 27
Dependent Claim 132 words
A cleaning method for cleaning a CVD furnace having a quartz reaction tube open at opposite ends, gas supply means connected to one end of said reaction tube, gas evacuation means connected to the other end of said reaction tube and having at least a first stage gas evacuation system, and a heater disposed surrounding said reaction tube, said cleaning method comprising the steps of: maintaining the reaction tube at an elevated temperature; introducing a cleaning gas from said gas supply means into said reaction tube in a heated state, said cleaning gas containing ClF 3 having a concentration of 60 mol % or more; and mixing an inert gas with said cleaning gas at the position at least downstream of the first stage gas evacuation system of said gas evacuation means.
Claim 28
Dependent Claim 132 words
A cleaning method for cleaning a CVD furnace having a quartz reaction tube open at opposite ends, gas supply means connected to one end of said reaction tube, gas evacuation means connected to the other end of said reaction tube and having at least a first stage gas evacuation system, and a heater disposed surrounding said reaction tube, said cleaning method comprising the steps of: maintaining the reaction tube at an elevated temperature; introducing a cleaning gas from said gas supply means into said reaction tube in a heated state, said cleaning gas containing ClF 3 having a concentration of 60 mol % or more; and mixing an inert gas with said cleaning gas at the position at least downstream of the first stage gas evacuation system of said gas evacuation means.

References Cited (Backward Citations)

US4998979A Cited
US5030319A Cited
US5294262A Cited
JPH05226270A Cited
US5254176A Cited
JPH062143A Cited
US5380370A Cited
US5421957A Cited
US5427621A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 2000-03-10 2000-09-09 2001-03-11 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 2004-03-10 2004-09-09 2005-03-11 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2008-03-10 2008-09-09 2009-03-11 $7700.00 Window Closed / Lapsed

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