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US5607511A Expired / Lapsed US ⏱️ 0.0 years remaining

Method and apparatus for low temperature, low pressure chemical vapor deposition of epitaxial silicon layers

Assignee: GlobalFoundries Inc
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Filing: 1994-01-24
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Granted: 1997-03-04
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Expires: 2014-01-24
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Abstract

Abstract A method and apparatus for depositing single crystal, epitaxial films of silicon on a plurality of substrates in a hot wall, isothermal deposition system is described. The deposition temperatures are less than about 800° C., and the operating pressures during deposition are such that non-equilibrium growth kinetics determine the deposition of the silicon films. An isothermal bath gas of silicon is produced allowing uniform deposition of epitaxial silicon films simultaneously on multiple substrates. This is a flow system in which means are provided for establishing an ultrahigh vacuum in the range of about 10 -9 Torr prior to epitaxial deposition. The epitaxial silicon layers can be doped in-situ to provide very abruptly defined regions of either n- or p-type conductivity.

Inventors

  • 👤 Bernard S. Meyerson

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-05 11:41
CPC Classifications
H; H10; H10P; H10P14/00; H10P14/20; H10P14/29; H10P14/2901; H10P14/2902; H10P14/2905; C; C23; C23C; C23C16/00; C23C16/22; C23C16/24; C23C16/44; C23C16/4401; C23C16/4405; C23C16/4412; C30; C30B; C30B25/00; C30B25/02; C30B25/14; H10P14/24; H10P14/34; H10P14/3402; H10P14/3404; H10P14/3411

Claims Analysis

Total Claims: 9
Claim 1
Independent Claim 104 words
A flow system apparatus for epitaxial deposition of a silicon layer on a substrate, including in combination: an ultra high vacuum deposition chamber in which said substrate is located for epitaxial deposition thereon of said silicon layer, said deposition chamber being a hot wall chamber, furnace means for thermally heating the walls of said deposition chamber to produce a desired deposition temperature in said chamber, said deposition temperature being less than about 800° C., input means for injecting a gas containing silicon into said chamber, and pump means for evacuating said deposition chamber to a total base pressure less than about 10 -8 Torr.
Claim 2
Dependent Claim 104 words
A flow system apparatus for epitaxial deposition of a silicon layer on a substrate, including in combination: an ultra high vacuum deposition chamber in which said substrate is located for epitaxial deposition thereon of said silicon layer, said deposition chamber being a hot wall chamber, furnace means for thermally heating the walls of said deposition chamber to produce a desired deposition temperature in said chamber, said deposition temperature being less than about 800° C., input means for injecting a gas containing silicon into said chamber, and pump means for evacuating said deposition chamber to a total base pressure less than about 10 -8 Torr.
Claim 3
Dependent Claim 27 words
The apparatus of claim 1, further including means for establishing a total operating pressure of said gas during epitaxial deposition of less than about several hundred mTorr.
Claim 4
Dependent Claim 60 words
The apparatus of claim 2, further including a load chamber connected to said deposition chamber for receiving said substrate prior to placement of said substrate in said deposition chamber and further pump means for evacuating said load chamber to a pressure of about 10 -7 Torr prior to transfer of said substrate from said load chamber to said deposition chamber.
Claim 5
Dependent Claim 143 words
A flow system apparatus for epitaxially depositing silicon layers on a plurality of substrates, including in combination: a CVD reactor in which said plurality of substrates is located for epitaxial deposition of silicon thereon, means for producing an ultimate vacuum in said reactor, said vacuum having total base pressures less than about 10 -8 Torr., means for introducing a gas containing silicon into said reactor, said gas yielding silicon for epitaxial depositing onto said substrates, furnace means for heating the walls of said reactor, means for creating an isothermal silicon gas bath in said reactor including means for providing a total operating pressure of said gas therein during silicon epitaxy, said total operating pressure being sufficiently low to substantially prevent gas phase pyrolysis of said silicon containing gas in said reactor, and means for supporting a plurality of said substrates in said reactor.
Claim 6
Dependent Claim 143 words
A flow system apparatus for epitaxially depositing silicon layers on a plurality of substrates, including in combination: a CVD reactor in which said plurality of substrates is located for epitaxial deposition of silicon thereon, means for producing an ultimate vacuum in said reactor, said vacuum having total base pressures less than about 10 -8 Torr., means for introducing a gas containing silicon into said reactor, said gas yielding silicon for epitaxial depositing onto said substrates, furnace means for heating the walls of said reactor, means for creating an isothermal silicon gas bath in said reactor including means for providing a total operating pressure of said gas therein during silicon epitaxy, said total operating pressure being sufficiently low to substantially prevent gas phase pyrolysis of said silicon containing gas in said reactor, and means for supporting a plurality of said substrates in said reactor.
Claim 7
Dependent Claim 24 words
The apparatus of claim 4, where said reactor is generally tubular in shape, said plurality of substrates being coaxially mounted in said tubular reactor.
Claim 8
Dependent Claim 58 words
The apparatus of claim 5, including a loading chamber adjacent to said reactor, said loading chamber receiving said substrates prior to their placement into said reactor, there being pump means for evacuating said load chamber when said substrates are therein to a pressure of about 10 -7 Torr prior to the transfer of said substrates to said reactor.
Claim 9
Dependent Claim 14 words
The apparatus of claim 5, where said reactor is an isothermal, hot wall reactor.

References Cited (Backward Citations)

No citation records indexed.

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 2000-03-03 2000-09-02 2001-03-04 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 2004-03-03 2004-09-02 2005-03-04 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2008-03-03 2008-09-02 2009-03-04 $7700.00 Window Closed / Lapsed

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