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US5604156A Expired / Lapsed US ⏱️ 0.0 years remaining

Wire forming method for semiconductor device

Assignee: Samsung Electronics Co Ltd
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Filing: 1995-11-20
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Granted: 1997-02-18
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Expires: 2015-11-20
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Abstract

Abstract A wire forming method for a semiconductor device includes the steps of depositing an insulation material on a semiconductor substrate and patterning the insulation material to form a first insulation layer, forming a lower capping layer on the first insulation layer, etching the lower capping layer and the first insulation layer to form a first contact hole that exposes a first part of the semiconductor substrate, forming a wire layer over the capping layer and the first part of the semiconductor substrate, performing a chemical and mechanical polishing (CMP) process with respect to the wire layer and the lower capping layer to expose the first insulation layer, forming a second insulation layer over the wire layer and the first insulation layer, and etching the first and second insulation layers to form a second contact hole that exposes a second part of the semiconductor substrate. The wire forming method can prevent the lifting of the wire layer, the splitting of the lower insulation layer, and the formation of a protrusion n the second contact hole.

Inventors

  • 👤 U-In Chung
  • 👤 Jae-duk Kim
  • 👤 Chang-ki Hong

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-29 17:46
CPC Classifications
H; H10; H10W; H10W20/00; H10W20/01; H10W20/071; H10W20/074; H10W20/076; H10P; H10P14/00; H10P14/60; H10P14/65; H10P14/6516; H10P14/6548; H10P14/69; H10P14/692; H10P14/6921; H10P14/69215; H10P14/6922; H10P14/6923; H10P14/6928; H10P14/6936; H10P14/6938; H10P14/6939; H10P14/69391; H10P14/694; H10P14/6943; H10P14/69433; H10P95/00; H10P95/06; H10P95/062; H10W20/031; H10W20/032; H10W20/033; H10W20/056; H10W20/081; H10W20/084; H10W20/092; H10W20/40; H10W20/41; H10W20/425; H10W20/44; H10W20/4403; H10W20/4437; H10W20/4441; H10W20/45; H10W20/48

Claims Analysis

Total Claims: 25
Claim 1
Independent Claim 176 words
A wire forming method for a semiconductor device including the steps of: forming a first insulation layer on a semiconductor substrate; forming recessed portions on the surface of the first insulation layer by etching the first insulation layer to a preferred thickness; forming a lower capping layer over the first insulation layer after the step of forming recessed portions; etching the lower capping layer and one of the recessed portions of the first insulation layer to form a first contact hole exposing a first portion of the semiconductor substrate; forming a barrier layer over the lower capping layer and the first part of the semiconductor substrate; forming a wire layer over the barrier layer; performing a chemical and mechanical polishing (CMP) process on the wire layer, the barrier layer, and the lower capping layer to expose the first insulation layer; forming a second insulation layer over the wire layer and the first insulation layer; and etching the first and second insulation layers to form a second contact hole that exposes a second part of the substrate.
Claim 2
Dependent Claim 176 words
A wire forming method for a semiconductor device including the steps of: forming a first insulation layer on a semiconductor substrate; forming recessed portions on the surface of the first insulation layer by etching the first insulation layer to a preferred thickness; forming a lower capping layer over the first insulation layer after the step of forming recessed portions; etching the lower capping layer and one of the recessed portions of the first insulation layer to form a first contact hole exposing a first portion of the semiconductor substrate; forming a barrier layer over the lower capping layer and the first part of the semiconductor substrate; forming a wire layer over the barrier layer; performing a chemical and mechanical polishing (CMP) process on the wire layer, the barrier layer, and the lower capping layer to expose the first insulation layer; forming a second insulation layer over the wire layer and the first insulation layer; and etching the first and second insulation layers to form a second contact hole that exposes a second part of the substrate.
Claim 3
Dependent Claim 25 words
A wire forming method for a semiconductor device as claimed in claim 1, wherein the wire layer is formed of a refractory metal or copper.
Claim 4
Dependent Claim 32 words
A wire forming method for a semiconductor device as claimed in claim 2, wherein the refractory metal is selected from the group consisting of tungsten (W), molybdenum (Mo), and titanium nitride (TIN).
Claim 5
Dependent Claim 27 words
A wire forming method for a semiconductor device as claimed in claim 1, wherein the first and second insulation layers are formed of a ductile insulation material.
Claim 6
Dependent Claim 34 words
A wire forming method for a semiconductor device as claimed in claim 4, wherein the ductile insulation material is selected from the group consisting of BPSG, BSG, PSG, GeSiO 2 , GeBPSG and AsBPSG.
Claim 7
Dependent Claim 25 words
A wire forming method for a semiconductor device as claimed in claim 1, wherein the lower capping layer is formed of a nonductile insulation material.
Claim 8
Dependent Claim 42 words
A wire forming method for a semiconductor device as claimed in claim 5, wherein the non-ductile insulation material is selected from the group consisting of SiN, SiO 2 , Si 3 N 4 , BN, SiBN and Al 2 O 3 .
Claim 9
Dependent Claim 203 words
A wire forming method for a semiconductor device including the steps of: forming a first insulation layer on a semiconductor substrate; forming recessed portions on the surface of the first insulation layer by etching the first insulation layer to a preferred thickness; forming a lower capping layer over the first insulation layer after the step of forming recessed portions; etching the lower capping layer and one of the recessed portions of the first insulation layer to form a first contact hole that exposes a first part of the semiconductor substrate; forming a barrier layer over the lower capping layer and the first part of the semiconductor substrate; forming a wire layer over the barrier layer; performing a primary chemical and mechanical polishing (CMP) step with respect to the wire layer and the barrier layer to expose the lower capping layer; performing a secondary chemical and mechanical polishing (CMP) step with respect to the lower capping layer and the wire layer to expose the first insulation layer; forming a second insulation layer over the wire layer and the first insulation layer; and etching the first and second insulation layers to form a second contact hole that exposes a second part of the semiconductor substrate.
Claim 10
Dependent Claim 203 words
A wire forming method for a semiconductor device including the steps of: forming a first insulation layer on a semiconductor substrate; forming recessed portions on the surface of the first insulation layer by etching the first insulation layer to a preferred thickness; forming a lower capping layer over the first insulation layer after the step of forming recessed portions; etching the lower capping layer and one of the recessed portions of the first insulation layer to form a first contact hole that exposes a first part of the semiconductor substrate; forming a barrier layer over the lower capping layer and the first part of the semiconductor substrate; forming a wire layer over the barrier layer; performing a primary chemical and mechanical polishing (CMP) step with respect to the wire layer and the barrier layer to expose the lower capping layer; performing a secondary chemical and mechanical polishing (CMP) step with respect to the lower capping layer and the wire layer to expose the first insulation layer; forming a second insulation layer over the wire layer and the first insulation layer; and etching the first and second insulation layers to form a second contact hole that exposes a second part of the semiconductor substrate.
Claim 11
Dependent Claim 25 words
A wire forming method for a semiconductor device as claimed in claim 8, wherein the wire layer is formed of a refractory metal or copper.
Claim 12
Dependent Claim 32 words
A wire forming method for a semiconductor device as claimed in claim 9, wherein the refractory metal is selected from the group consisting of tungsten (W), molybdenum (Mo), and titanium nitride (TIN).
Claim 13
Dependent Claim 27 words
A wire forming method for a semiconductor device as claimed in claim 8, wherein the first and second insulation layers are formed of a ductile insulation material.
Claim 14
Dependent Claim 34 words
A wire forming method for a semiconductor device as claimed in claim 11, wherein the ductile insulation material is selected from the group consisting of BPSG, BSG, PSG, GeSiO 2 , GeBPSG and AsBPSG.
Claim 15
Dependent Claim 25 words
A wire forming method for a semiconductor device as claimed in claim 8, wherein the lower capping layer is formed of a nonductile insulation material.
Claim 16
Dependent Claim 42 words
A wire forming method for a semiconductor device as claimed in claim 13, wherein the nonductile insulation material is selected from the group consisting of SiN, SiO 2 , Si 3 N 4 , BN, SiBN and Al 2 O 3 .
Claim 17
Dependent Claim 249 words
A wire forming method for a semiconductor device including the steps of: forming a first insulation layer on a semiconductor substrate; forming recessed portions on the surface of the first insulation layer by etching the first insulation layer to a preferred thickness; forming a lower capping layer over the first insulation layer after the step of forming recessed portions; etching the lower capping layer and one of the recessed portions of the first insulation layer to form a first contact hole that exposes a first part of the semiconductor substrate; forming a barrier layer over the lower capping layer and the first part of the semiconductor substrate; forming a wire layer over the barrier layer; performing a primary chemical and mechanical polishing (CMP) step with respect to the wire layer, the barrier layer, and the lower capping layer to expose the first insulation layer; selectively etching the wire layer and the barrier layer to form a step difference between the wire layer and the first insulation layer; forming an upper capping layer over the wire layer and the first insulating layer; performing a secondary chemical and mechanical polishing (CMP) step with respect to the upper capping layer, the first insulation layer, and the lower capping layer to remove the step difference; forming a second insulation layer over the upper capping layer and the first insulation layer; and etching the first and second insulation layers to form a second contact hole that exposes a second part of the semiconductor substrate.
Claim 18
Dependent Claim 249 words
A wire forming method for a semiconductor device including the steps of: forming a first insulation layer on a semiconductor substrate; forming recessed portions on the surface of the first insulation layer by etching the first insulation layer to a preferred thickness; forming a lower capping layer over the first insulation layer after the step of forming recessed portions; etching the lower capping layer and one of the recessed portions of the first insulation layer to form a first contact hole that exposes a first part of the semiconductor substrate; forming a barrier layer over the lower capping layer and the first part of the semiconductor substrate; forming a wire layer over the barrier layer; performing a primary chemical and mechanical polishing (CMP) step with respect to the wire layer, the barrier layer, and the lower capping layer to expose the first insulation layer; selectively etching the wire layer and the barrier layer to form a step difference between the wire layer and the first insulation layer; forming an upper capping layer over the wire layer and the first insulating layer; performing a secondary chemical and mechanical polishing (CMP) step with respect to the upper capping layer, the first insulation layer, and the lower capping layer to remove the step difference; forming a second insulation layer over the upper capping layer and the first insulation layer; and etching the first and second insulation layers to form a second contact hole that exposes a second part of the semiconductor substrate.
Claim 19
Dependent Claim 25 words
A wire forming method for a semiconductor device as claimed in claim 15, wherein the upper capping layer is formed of a nonductile insulation material.
Claim 20
Dependent Claim 25 words
A wire forming method for a semiconductor device as claimed in claim 15, wherein the wire layer is formed of a refractory metal or copper.
Claim 21
Dependent Claim 32 words
A wire forming method for a semiconductor device as claimed in claim 17, wherein the refractory metal is selected from the group consisting of tungsten (W), molybdenum (Mo), and titanium nitride (TIN).
Claim 22
Dependent Claim 27 words
A wire forming method for a semiconductor device as claimed in claim 15, wherein the first and second insulation layers are formed of a ductile insulation material.
Claim 23
Dependent Claim 34 words
A wire forming method for a semiconductor device as claimed in claim 19, wherein the ductile insulation material is selected from the group consisting of BPSG, BSG, PSG, GeSiO 2 , GeBPSG and AsBPSG.
Claim 24
Dependent Claim 25 words
A wire forming method for a semiconductor device as claimed in claim 15, wherein the lower capping layer is formed of a nonductile insulation material.
Claim 25
Dependent Claim 42 words
A wire forming method for a semiconductor device as claimed in claim 21, wherein the non-ductile insulation material is selected from the group consisting of SiN, SiO 2 , Si 3 N 4 , BN, SiBN and Al 2 O 3 .

References Cited (Backward Citations)

US4832789A Cited
US5063176A Cited
US5354712A Cited
US5451551A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 2000-02-18 2000-08-19 2001-02-18 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 2004-02-18 2004-08-19 2005-02-18 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2008-02-18 2008-08-19 2009-02-18 $7700.00 Window Closed / Lapsed

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