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US5601905A Expired / Lapsed US ⏱️ 0.0 years remaining

Laminate for insulation protection of circuit boards

Assignee: Nippon Steel Chemical and Materials Co Ltd
•
Filing: 1995-02-27
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Granted: 1997-02-11
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Expires: 2015-02-27
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Abstract

Abstract A laminate comprising at least two layers of a photosensitive resin layer and a polyimide precursor resin layer; a process for formation of an insulating protective layer using a laminate which comprises laminating a laminate comprising at least photosensitive resin layer and a polyimide precursor resin layer on an insulating board having an exposed circuit; selectively exposing the photosensitive resin layer to active light; developing the resultant photosensitive resin layer; removing the exposed polyimide precursor resin layer by etching it with an alkaline solution using the photosensitive resin layer as a mask; removing the photosensitive resin layer; and then curing the residual polyimide precusor resin layer; and a process for preparation of a printed circuit which comprises forming a polymide precursor resin layer on an insulating board having an exposed circuit, patterning the resin layer with an alkaline solution, and then curing it. The laminate of this invention can provide extremely easily an insulating protective layer for circuits having a high processing precision and excellent in reliability on insulation. Further, a printed circuit having a high processing precision and excellent in reliability on insulation can be provided extremely easily by the processes of this invention.

Inventors

  • 👤 Hisashi Watanabe
  • 👤 Takashi Tanaka
  • 👤 Kaoru Okamoto
  • 👤 Keiji Yoshizawa
  • 👤 Hiroyuki Chinju
  • 👤 Isamu Takarabe

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-05 14:40
CPC Classifications
G; G03; G03F; G03F7/00; G03F7/004; G03F7/09; G03F7/094; H; H05; H05K; H05K3/00; H05K3/22; H05K3/28; H05K2201/00; H05K2201/01; H05K2201/0137; H05K2201/0154; H05K2201/0166; H05K2203/00; H05K2203/05; H05K2203/0562; H05K2203/0582; H05K2203/0585; H05K2203/06; H05K2203/066; Y; Y10; Y10S; Y10S428/00; Y10S428/901; Y10T; Y10T428/00; Y10T428/24; Y10T428/24942; Y10T428/2495; Y10T428/24967; Y10T428/26; Y10T428/28; Y10T428/2839; Y10T428/31504; Y10T428/31721

Claims Analysis

Total Claims: 11
Claim 1
Independent Claim 122 words
A laminate for insulation protection of circuit boards, the laminate comprising a release sheet having provided on one side thereof, a photosensitive resin layer and a polyimide precursor resin layer, wherein, the photosensitive resin is an ultraviolet ray-reactive or electron beam-reactive photosensitive resin having a thickness of 2 to 100 μm, and the polyimide precursor resin is obtained by the reaction of: (A) a diamine compound or a diisocyanate obtained by reaction of a diamine compound with phosgene, with (B) a tetracarboxylic acid or trimellitic acid, or an acid anhydride, acid chloride or ester of a tetracarboxylic acid or trimellitic acid, and has a thickness of 2 to 300 μm, with the proviso that the laminate does not include a circuit board.
Claim 2
Dependent Claim 122 words
A laminate for insulation protection of circuit boards, the laminate comprising a release sheet having provided on one side thereof, a photosensitive resin layer and a polyimide precursor resin layer, wherein, the photosensitive resin is an ultraviolet ray-reactive or electron beam-reactive photosensitive resin having a thickness of 2 to 100 μm, and the polyimide precursor resin is obtained by the reaction of: (A) a diamine compound or a diisocyanate obtained by reaction of a diamine compound with phosgene, with (B) a tetracarboxylic acid or trimellitic acid, or an acid anhydride, acid chloride or ester of a tetracarboxylic acid or trimellitic acid, and has a thickness of 2 to 300 μm, with the proviso that the laminate does not include a circuit board.
Claim 3
Dependent Claim 20 words
The laminate according to claim 1 wherein the polyimide precursor resin has a reduced viscosity of 0.3 to 2.0 dl/g.
Claim 4
Dependent Claim 34 words
The laminate according to claim 1 wherein the polyimide precursor resin has the repetition unit of the following formula (1) in such a polymeritation degree that its reduced viscosity becomes 0.3 to 2.0. ##STR4##
Claim 5
Dependent Claim 34 words
The laminate according to claim 1 wherein the polyimide precursor resin has the repetion unit of the following formula (2) in such a polymerization degree that its reduced viscosity becomes 0.3 to 2.0. ##STR5##
Claim 6
Dependent Claim 33 words
The laminate according to claim 1 wherein the polyimide precursor resin is such that a polyimide resin obtained by curing thereof has a coefficient of thermal expansion of 3×10 -5 /°C. or less.
Claim 7
Dependent Claim 188 words
The laminate according to claim 1 wherein the polyimide precursor resin is a polyimide precursor resin obtained by reaction of: a diamine selected from the group consisting of p-phenylenediamine; m-phenylenediamine; 2'-methoxy-4,4'-diaminobenzanilide; 4,4'-diaminodiphenyl ether; diaminotoluene; 4,4'-diaminodiphenylmethane; 3,3'-dimethyl-4,4'-diaminodiphenylmethane; 3,3'-dimethyl-4,4'-diaminodiphenylmethane; 2,2-bis[4-4(4-aminophenoxy)phenyl]propane; 1,2-bis(anilino)ethane; diaminodiphenylsulfone; diaminobenzanilide; diaminobenzoates; diaminodiphenyl sulfide; 2,2-bis(p-aminophenyl)propane; 2,2-bis(p-aminophenyl) hexafluoropropane; 1,5-diaminonaphthalene; diaminotoluene; diaminobenzotrifluoride; 1,4-bis(p-aminophenoxy)benzene; 4,4'-(p-aminophenoxy) biphenyl; diaminoanthraquinone; 4,4'-bis(3-aminophenoxyphenyl) diphenyl sulfone; 1,3-bis(anilino)hexafluoropropane; 1,4-bis(anilino)octafluoropropane; 1,5-bis(anilino)decafluoropropane; 1,7-bis(anilino)tetradecafluoropropane; diaminosiloxanes represented by the following formula: ##STR6## wherein R 2 , represents a divalent organic group, R 1 represents a monovalent organic group, and p represents an integer larger than 1,2,2-bis-[4-(p-aminophenoxy)phenyl]hexafluoropropane; 2,2-bis-[4-(3-aminophenoxy)phenyl]hexafluoropropane; 2,2-bis-[4-(2-aminophenoxy)phenyl]hexafluoropropane; 2,2- bis-[4-(4-aminophenoxy)-3,5-dimethylphenyl]hexafluoropropane; 2,2-bis-[4-(4-aminophenoxy)-3,5-ditrifluoromethylphenyl]hexafluoropropane; p-bis-(4-amino-2-trifluoromethylphenoxy)benzene; 4,4'-bis(4-amino-3-trifluoromethylphenoxy)biphenyl; 4,4'-bis(4-amino-2-trifluoromethylphenoxy)diphenyl sulfone; 4,4'-bis(4-amino-5-trifluoromethylphenoxy)diphenyl sulfone; 2,2-bis[4-(4-amino-3-trifluoromethylphenoxy)phenyl]hexafluoropropane; benzidine; 3,3'-methoxybenzidine; o-tolidine; m-tolidine; 2,2',5,5',6,6'-hexafluorotolidine; 4,4"-diaminoterphenyl; 4,4"'-diaminoquarterphenyl and a diisocyanate obtained by reaction of such a diamine with phosgene, with a tetracarboxylic acid or trimellitic acid, or an acid anhydrides, acid chloride or ester of a tetracarboxylic acid or trimellitic acid, wherein the tetracarboxylic acid is selected from the group consisting of pyromellitic acid; 3,3',4,4'-biphenyltetracarboxylic acid; 3,3',4,4'-benzophenonetetracarboxylic acid; 3,3',4,4'-diphenyl sulfone tetracarboxylic acid; 3,3',4,4'-diphenyl ether tetracarboxylic acid, 2,3,3',4'-benzophenonetetracarboxylic acid; 2,3,6,7-naphthalenetetracarboxylic acid; 1,2,5,6-naphthalenetetracarboxylic acid; 3,3'4,4'-diphenylmethanetetracarboxylic acid; 2,2-bis(3,4-dicarboxyphenyl)propane; 2,2-bis(3,4-dicarboxyphenyl)hexafluoropropane; 3,4,9,10-tetracarboxyperylene; 2,2-bis[4-(3,4-dicarboxyphenoxy)phenyl]propane; 2,2-bis[4-(3,4-dicarboxyphenoxy)phenyl]hexafluoropropane; butanetetracarboxylic acid and cyclopentane-tetracarboxylic acid.
Claim 8
Dependent Claim 25 words
The laminate according to claim 1, wherein the release sheet has thereon the photosensitive resin layer and said polyimide precursor resin layer in this order.
Claim 9
Dependent Claim 25 words
The laminate according to claim 1 wherein the release sheet has thereon said polyimide precursor resin layer and the photosensitive resin layer in this order.
Claim 10
Dependent Claim 120 words
A laminate for insulation protection of circuit boards, the laminate consisting essentially of a release sheet having provided on one side thereof, a photosensitive resin layer, a polyimide precursor resin layer, and optionally, as a top layer, another release sheet wherein, the photosensitive resin is an ultraviolet ray-reactive or electron beam-reactive photosensitive resin having a thickness of 2 to 100 μm, and the polyimide precursor resin is obtained by the reaction off (A) a diamine compound or a diisocyanate obtained by reaction of a diamine compound with phosgene, with (B) a tetracarboxylic acid or trimellitic acid, or an acid anhydride, acid chloride or ester of a tetracarboxylic acid or trimellitic acid, and has a thickness of 2 to 300 μm.
Claim 11
Dependent Claim 120 words
A laminate for insulation protection of circuit boards, the laminate consisting essentially of a release sheet having provided on one side thereof, a photosensitive resin layer, a polyimide precursor resin layer, and optionally, as a top layer, another release sheet wherein, the photosensitive resin is an ultraviolet ray-reactive or electron beam-reactive photosensitive resin having a thickness of 2 to 100 μm, and the polyimide precursor resin is obtained by the reaction off (A) a diamine compound or a diisocyanate obtained by reaction of a diamine compound with phosgene, with (B) a tetracarboxylic acid or trimellitic acid, or an acid anhydride, acid chloride or ester of a tetracarboxylic acid or trimellitic acid, and has a thickness of 2 to 300 μm.

References Cited (Backward Citations)

JPS62113494A Cited
JPS62263692A Cited
US4939039A Cited
JPS63110224A Cited
JPS63143847A Cited
GB2263981A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 2000-02-11 2000-08-12 2001-02-11 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 2004-02-11 2004-08-12 2005-02-11 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2008-02-11 2008-08-12 2009-02-11 $7700.00 Window Closed / Lapsed

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