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Method for fabricating thin film transistor matrix device

Assignee: Sharp Corp
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Filing: 1995-06-06
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Granted: 1996-12-03
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Expires: 2015-06-06
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Abstract

Abstract A thin film transistor matrix device comprises a transparent insulating substrate, a thin film transistor unit, a picture element unit, a storage capacitance unit, a gate terminal unit, and a drain terminal unit, the storage capacitance unit including a storage capacitance electrode formed on the transparent insulating substrate and formed of a metal layer of the same material as the gate electrode; a dielectric film formed on the storage capacitance electrode and formed of an insulating film common with the gate insulating film and a non-doped semiconductor layer of the same material as the semiconductor active layer; and a counter electrode formed on the dielectric film and formed of a doped semiconductor layer of the same material as the semiconductor contact layer and a metal layer of the same material as the source electrode and the drain electrode, the counter electrode being connected to the picture element electrode through a contact hole opened in a protecting film common with the passivation film. Thus, the fabrication process of the TFT matrix device can be simplified, and lower costs can be realized. Characteristic changes of the storage capacitance can be prevented, and yields and reliability can be improved.

Inventors

  • 👤 Hideaki Takizawa
  • 👤 Yasuhiro Nasu
  • 👤 Kazuhiro Watanabe
  • 👤 Shiro Hirota
  • 👤 Kazuo Nonaka
  • 👤 Seii Sato
  • 👤 Teiji Majima

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-05 21:50
CPC Classifications
G; G02; G02F; G02F1/00; G02F1/01; G02F1/13; G02F1/133; G02F1/1333; G02F1/1345; G02F1/13458; G02F1/136; G02F1/1362; G02F1/136213; H; H10; H10D; H10D86/00; G02F1/133357; G02F1/13452

Claims Analysis

Total Claims: 6
Claim 1
Independent Claim 382 words
A method for fabricating a thin film transistor matrix device comprising the steps of: forming a first metal layer on a transparent insulating substrate, and patterning the first metal layer in a required configuration to form a gate electrode, a storage capacitance electrode, a gate bus line connected to the gate electrode, and a gate terminal lower electrode connected to the gate bus line; forming an insulating film and a non-doped semiconductor layer on the entire surface in the stated order to form a gate insulating film of the insulating film on the gate electrode and to form a dielectric film of the insulating film and the non-doped semiconductor layer on the storage capacitance electrode; forming a doped semiconductor layer and a second metal layer on the entire surface in the stated order, and next patterning the second metal layer, the doped semiconductor layer and the non-doped semiconductor layer in a required configuration to form a semiconductor active layer of the non-doped semiconductor layer on the gate insulating film, to form a source electrode and a drain electrode of the second metal layer opposed to each other on the semiconductor active layer respectively through a semiconductor contact layer of the doped semiconductor layer, to form a counter electrode of the doped semiconductor layer and the second metal layer on the dielectric film, and to form a drain terminal lower electrode of the doped semiconductor layer and the second metal layer in connection with the drain electrode; forming a passivation film on the entire surface, and next opening a first to a fourth contact holes in the passivation film on the source electrode, on the counter electrode and on the drain terminal lower electrode, and in the passivation film and the insulating film on the gate terminal lower electrode; and forming a transparent conducting film on the entire surface, and next patterning the transparent conducting film in a required configuration to form a picture element electrode connecting to the source electrode and the counter electrode respectively through the first and the second contact holes, to form a drain terminal upper electrode connecting to the drain terminal lower electrode through the third contact hole, and to form a gate terminal upper electrode connecting to the gate terminal lower electrode through the fourth contact hole.
Claim 2
Independent Claim 382 words
A method for fabricating a thin film transistor matrix device comprising the steps of: forming a first metal layer on a transparent insulating substrate, and patterning the first metal layer in a required configuration to form a gate electrode, a storage capacitance electrode, a gate bus line connected to the gate electrode, and a gate terminal lower electrode connected to the gate bus line; forming an insulating film and a non-doped semiconductor layer on the entire surface in the stated order to form a gate insulating film of the insulating film on the gate electrode and to form a dielectric film of the insulating film and the non-doped semiconductor layer on the storage capacitance electrode; forming a doped semiconductor layer and a second metal layer on the entire surface in the stated order, and next patterning the second metal layer, the doped semiconductor layer and the non-doped semiconductor layer in a required configuration to form a semiconductor active layer of the non-doped semiconductor layer on the gate insulating film, to form a source electrode and a drain electrode of the second metal layer opposed to each other on the semiconductor active layer respectively through a semiconductor contact layer of the doped semiconductor layer, to form a counter electrode of the doped semiconductor layer and the second metal layer on the dielectric film, and to form a drain terminal lower electrode of the doped semiconductor layer and the second metal layer in connection with the drain electrode; forming a passivation film on the entire surface, and next opening a first to a fourth contact holes in the passivation film on the source electrode, on the counter electrode and on the drain terminal lower electrode, and in the passivation film and the insulating film on the gate terminal lower electrode; and forming a transparent conducting film on the entire surface, and next patterning the transparent conducting film in a required configuration to form a picture element electrode connecting to the source electrode and the counter electrode respectively through the first and the second contact holes, to form a drain terminal upper electrode connecting to the drain terminal lower electrode through the third contact hole, and to form a gate terminal upper electrode connecting to the gate terminal lower electrode through the fourth contact hole.
Claim 3
Dependent Claim 35 words
A method for fabricating a thin film transistor matrix device according to claim 1, wherein the non-doped semiconductor layer is a non-doped amorphous silicon layer; the doped semiconductor layer is a doped amorphous silicon layer.
Claim 4
Independent Claim 386 words
A method for fabricating a thin film transistor matrix device comprising the steps of: (a) forming a first metal layer on a transparent insulating substrate and next patterning the first metal layer in a required configuration to form a gate electrode, a storage capacitance electrode, a gate bus line connected to the gate electrode, and a gate terminal lower electrode connected to the gate bus line; (b) forming an insulating film and a non-doped semiconductor layer on the entire surface in the stated order to form a gate insulating film of the insulating film on the gate electrode; (c) forming a doped semiconductor layer and a second metal layer on the entire surface in the stated order, and next patterning the second metal layer, the doped semiconductor layer and the non-doped semiconductor layer in a required configuration to form a semiconductor active layer of the non-doped semiconductor layer on the gate insulating film, to form a source electrode and a drain electrode of the second metal layer opposed to each other on the semiconductor active layer respectively through a semiconductor contact layer of the doped semiconductor layer, and to form a drain terminal lower electrode of the doped semiconductor layer and the second metal layer; (d) forming a passivation film on the entire surface to form a dielectric film of the insulating film and the passivation film on the storage capacitance electrode; (e) after step (d), forming first through third contact holes in a single processing operation, the first contact hole extending through the passivation film on the source electrode, the second contact hole extending through the passivation film on the drain terminal lower electrode, and the third contact hole extending through the passivation film and the insulating film on the gate terminal lower electrode; and (f) forming a transparent conducting film on the entire surface, then patterning the transparent conducting film in a required configuration to form a picture element electrode connecting to the source electrode through the first contact hole and functioning as a counter electrode through the dielectric film on the storage capacitance electrode, to form a drain terminal upper electrode connecting to the drain terminal lower electrode through the second contact hole, and to form a gate terminal upper electrode connecting to the gate terminal lower electrode through the third contact hole.
Claim 5
Independent Claim 386 words
A method for fabricating a thin film transistor matrix device comprising the steps of: (a) forming a first metal layer on a transparent insulating substrate and next patterning the first metal layer in a required configuration to form a gate electrode, a storage capacitance electrode, a gate bus line connected to the gate electrode, and a gate terminal lower electrode connected to the gate bus line; (b) forming an insulating film and a non-doped semiconductor layer on the entire surface in the stated order to form a gate insulating film of the insulating film on the gate electrode; (c) forming a doped semiconductor layer and a second metal layer on the entire surface in the stated order, and next patterning the second metal layer, the doped semiconductor layer and the non-doped semiconductor layer in a required configuration to form a semiconductor active layer of the non-doped semiconductor layer on the gate insulating film, to form a source electrode and a drain electrode of the second metal layer opposed to each other on the semiconductor active layer respectively through a semiconductor contact layer of the doped semiconductor layer, and to form a drain terminal lower electrode of the doped semiconductor layer and the second metal layer; (d) forming a passivation film on the entire surface to form a dielectric film of the insulating film and the passivation film on the storage capacitance electrode; (e) after step (d), forming first through third contact holes in a single processing operation, the first contact hole extending through the passivation film on the source electrode, the second contact hole extending through the passivation film on the drain terminal lower electrode, and the third contact hole extending through the passivation film and the insulating film on the gate terminal lower electrode; and (f) forming a transparent conducting film on the entire surface, then patterning the transparent conducting film in a required configuration to form a picture element electrode connecting to the source electrode through the first contact hole and functioning as a counter electrode through the dielectric film on the storage capacitance electrode, to form a drain terminal upper electrode connecting to the drain terminal lower electrode through the second contact hole, and to form a gate terminal upper electrode connecting to the gate terminal lower electrode through the third contact hole.
Claim 6
Dependent Claim 35 words
A method for fabricating a thin film transistor matrix device according to claim 3, wherein the non-doped semiconductor layer is a non-doped amorphous silicon layer; the doped semiconductor layer is a doped amorphous silicon layer.

References Cited (Backward Citations)

JPS58190063A Cited
JPS6197864A Cited
JPS6273659A Cited
US5166085A Cited
JPH01124824A Cited
JPH0248639A Cited
JPH03274029A Cited
US5153142A Cited
JPH04265945A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1999-12-03 2000-06-03 2000-12-03 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 2003-12-03 2004-06-03 2004-12-03 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2007-12-03 2008-06-03 2008-12-03 $7700.00 Window Closed / Lapsed

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