Color toner for developing electrostatic images, process for its production, and color image forming method

Claim 2

A color toner for developing an electrostatic image, comprising color toner particles containing a binder resin and a colorant; said color toner particles having been obtained by mixing a mixture containing at least a polymerizable monomer, the colorant and a polymerization initiator to prepare a polymerizable monomer composition, dispersing the polymerizable monomer composition in an aqueous medium to carry out granulation, and polymerizing polymerizable monomers in the aqueous medium; wherein the colorant comprises fine organic pigment particles or fine organic dye particles having an acetic acid adsorption heat in n-heptane from 0.1 mJ/m 2 to 80 mJ/m 2 and a BET specific surface area from 20 m 2 /g to 150 m 2 /g.

Claim 3

The color toner according to claim 1, wherein said fine organic pigment particles or fine organic dye particles are fine organic cyan pigment particles or fine organic cyan dye particles, and are substantially insoluble in n-heptane and the polymerizable monomers.

Claim 4

The color toner according to claim 1, wherein said fine organic pigment particles or fine organic dye particles are fine organic magenta pigment particles or fine organic magenta dye particles, and are substantially insoluble in n-heptane and the polymerizable monomers.

Claim 5

The color toner according to claim 1, wherein said fine organic pigment particles or fine organic dye particles are fine organic yellow pigment particles or fine organic yellow dye particles, and are substantially insoluble in n-heptane and the polymerizable monomers.

Claim 6

The color toner according to claim 1, wherein said fine organic pigment particles or fine organic dye particles have a BET specific surface area of from 30 m 2 /g to 120 m 2 /g.

Claim 7

The color toner according to claim 1, wherein said fine organic pigment particles or fine organic dye particles have an acetic acid adsorption heat in n-heptane of from 0.5 mJ/m 2 to 60 mJ/m 2 .

Claim 8

The color toner according to claim 1, wherein said polymerizable monomer comprises a vinyl monomer.

Claim 9

The color toner according to claim 7, wherein said polymerizable monomer is styrene, a styrene derivative, an acrylic monomer, a methacrylic monomer, or a mixture of any of these.

Claim 10

The color toner according to claim 1, wherein said color toner has a weight average particle diameter of from 3 μm to 10 μm and a coefficient of variation of particle size distribution of from 15 to 35, and has color toner particles with particle diameters not smaller than 12.7 μm in a content of not more than 5% by volume.

Claim 11

The color toner according to claim 9, wherein the coefficient of variation of particle size distribution of said color toner is from 15 to 30, and the content of color toner particles with particle diameters not smaller than 12.7 μm is not more than 1% by volume.

Claim 12

The color toner according to claim 1, wherein the color toner contains said fine organic pigment particles or fine organic dye particles in an amount of from 0.5 part by weight to 15 parts by weight based on 100 parts by weight of the binder resin.

Claim 13

The color toner according to claim 1, wherein the color toner contains a wax.

Claim 14

The color toner according to claim 1, wherein said color toner particles are colored resin particles produced by suspension polymerization.

Claim 15

The color toner according to claim 1, wherein said color toner particles are colored resin particles produced by emulsion polymerization.

Claim 16

A process for producing a color toner, comprising the steps of: mixing a mixture containing at least a polymerizable monomer, a color and a polymerization initiator to prepare a polymerizable monomer composition, wherein the colorant comprises fine organic pigment particles or fine organic dye particles having an acetic acid adsorption heat in n-heptane of from 0.1 mJ/ 2 to 80 mJ/m 2 and a BET specific surface area from 20 m 2 /g to 150 m 2 /g; dispersing the polymerizable monomer composition in an aqueous medium to carry out granulation; and polymerizing polymerizable monomers in the aqueous medium.

Claim 17

A process for producing a color toner, comprising the steps of: mixing a mixture containing at least a polymerizable monomer, a color and a polymerization initiator to prepare a polymerizable monomer composition, wherein the colorant comprises fine organic pigment particles or fine organic dye particles having an acetic acid adsorption heat in n-heptane of from 0.1 mJ/ 2 to 80 mJ/m 2 and a BET specific surface area from 20 m 2 /g to 150 m 2 /g; dispersing the polymerizable monomer composition in an aqueous medium to carry out granulation; and polymerizing polymerizable monomers in the aqueous medium.

Claim 18

The process according to claim 15, wherein said fine organic pigment particles or fine organic dye particles have an acetic acid adsorption heat in n-heptane from 0.5 mJ/m 2 to 60 mJ/m 2 and are substantially insoluble in n-heptane and the polymerizable monomers.

Claim 19

The process according to claim 15, wherein said polymerizable monomer comprises a vinyl monomer.

Claim 20

The process according to claim 17, wherein said polymerizable monomer is styrene, a styrene derivative, an acrylic monomer, a methacrylic monomer, or a mixture of any of these.

Claim 21

The process according to claim 15, wherein said fine organic pigment particles of fine organic dye particles are previously treated with a compound that stands solid at room temperature and has an acid group, before mixed with the polymerizable monomers.

Claim 22

The process according to claim 15, wherein said aqueous medium contains an inorganic dispersion stabilizer and has a pH of 7 or above.

Claim 23

The process according to claim 15, wherein said fine organic pigment particles or fine organic dye particles are fine organic cyan pigment particles or fine organic cyan dye particles, and are substantially insoluble in n-heptane and the polymerizable monomers.

Claim 24

The process according to claim 15, wherein said fine organic pigment particles or fine organic dye particles are fine organic magenta pigment particles or fine organic magenta dye particles, and are substantially insoluble in n-heptane and the polymerizable monomers.

Claim 25

The process according to claim 15, wherein said fine organic pigment particles or fine organic dye particles are fine organic yellow pigment particles or fine organic yellow dye particles, and are substantially insoluble in n-heptane and the polymerizable monomers.

Claim 26

The process according to claim 15, wherein said polymerizable monomers are polymerized by suspension polymerization.

Claim 27

The process according to claim 15, wherein said polymerizable monomers are polymerized by emulsion polymerization.

Claim 28

The process according to claim 15, wherein said color toner particles are treated to remove the polymerizable monomer.

Claim 29

The process according to claim 21, wherein said aqueous medium contains an inorganic dispersion stabilizer and has a pH of from 7.5 to 10.5.

Claim 30

A color image forming method comprising: (a) developing an electrostatic image formed on a latent image bearing member, using a cyan color toner to form a cyan color toner image, wherein; said cyan color toner comprises cyan color toner particles containing a binder resin and a cyan colorant; said cyan color toner particles have been obtained by mixing a mixture containing at least a polymerizable monomer, the cyan colorant and a polymerization initiator to prepare a polymerizable monomer composition, dispersing the polymerizable monomer composition in an aqueous medium to carry out granulation, and polymerizing polymerizable monomers in the aqueous medium; and said cyan colorant comprises fine organic cyan pigment particles or fine organic cyan dye particles having an acetic acid adsorption heat in n-heptane from 0.1 mJ/m 2 to 80 mJ/m 2 and a BET specific surface area from 20 m 2 /g to 150 m 2 /g; (b) developing an electrostatic image formed on the latent image bearing member, using a magenta color toner to form a magenta color toner image, wherein; said magenta color toner comprises magenta color toner particles containing a binder resin and a magenta colorant; said magenta color toner particles have been obtained by mixing a mixture containing at least a polymerizable monomer, the magenta colorant and a polymerization initiator to prepare a polymerizable monomer composition, dispersing the polymerizable monomer composition in an aqueous medium to carry out granulation, and polymerizing polymerizable monomers in the aqueous medium; and said magenta colorant comprises fine organic magenta pigment particles or fine organic magenta dye particles having an acetic acid adsorption heat in n-heptane from 0.1 mJ/m 2 to 80 mJ/m 2 and a BET specific surface area from 20 m 2 /g to 150 m 2 /g; (c) developing an electrostatic image formed on the latent image bearing member, using a yellow color toner to form a yellow color toner image, wherein; said yellow color toner comprises yellow color toner particles containing a binder resin and a yellow colorant; said yellow color toner particles have been obtained by mixing a mixture containing at least a polymerizable monomer, the yellow colorant and a polymerization initiator to prepare a polymerizable monomer composition, dispersing the polymerizable monomer composition in an aqueous medium to carry out granulation, and polymerizing polymerizable monomers in the aqueous medium; and said yellow colorant comprises fine organic yellow pigment particles or fine organic yellow dye particles having an acetic acid adsorption heat in n-heptane from 0.1 mJ/m 2 to 80 m/Jm 2 and a BET specific surface area from 20 m 2 /g to 150 m 2 /g; and (d) forming a multi-color image or a full-color image by the use of at least two of the cyan color toner image, magenta color toner image and yellow color toner image formed.

Claim 31

A color image forming method comprising: (a) developing an electrostatic image formed on a latent image bearing member, using a cyan color toner to form a cyan color toner image, wherein; said cyan color toner comprises cyan color toner particles containing a binder resin and a cyan colorant; said cyan color toner particles have been obtained by mixing a mixture containing at least a polymerizable monomer, the cyan colorant and a polymerization initiator to prepare a polymerizable monomer composition, dispersing the polymerizable monomer composition in an aqueous medium to carry out granulation, and polymerizing polymerizable monomers in the aqueous medium; and said cyan colorant comprises fine organic cyan pigment particles or fine organic cyan dye particles having an acetic acid adsorption heat in n-heptane from 0.1 mJ/m 2 to 80 mJ/m 2 and a BET specific surface area from 20 m 2 /g to 150 m 2 /g; (b) developing an electrostatic image formed on the latent image bearing member, using a magenta color toner to form a magenta color toner image, wherein; said magenta color toner comprises magenta color toner particles containing a binder resin and a magenta colorant; said magenta color toner particles have been obtained by mixing a mixture containing at least a polymerizable monomer, the magenta colorant and a polymerization initiator to prepare a polymerizable monomer composition, dispersing the polymerizable monomer composition in an aqueous medium to carry out granulation, and polymerizing polymerizable monomers in the aqueous medium; and said magenta colorant comprises fine organic magenta pigment particles or fine organic magenta dye particles having an acetic acid adsorption heat in n-heptane from 0.1 mJ/m 2 to 80 mJ/m 2 and a BET specific surface area from 20 m 2 /g to 150 m 2 /g; (c) developing an electrostatic image formed on the latent image bearing member, using a yellow color toner to form a yellow color toner image, wherein; said yellow color toner comprises yellow color toner particles containing a binder resin and a yellow colorant; said yellow color toner particles have been obtained by mixing a mixture containing at least a polymerizable monomer, the yellow colorant and a polymerization initiator to prepare a polymerizable monomer composition, dispersing the polymerizable monomer composition in an aqueous medium to carry out granulation, and polymerizing polymerizable monomers in the aqueous medium; and said yellow colorant comprises fine organic yellow pigment particles or fine organic yellow dye particles having an acetic acid adsorption heat in n-heptane from 0.1 mJ/m 2 to 80 m/Jm 2 and a BET specific surface area from 20 m 2 /g to 150 m 2 /g; and (d) forming a multi-color image or a full-color image by the use of at least two of the cyan color toner image, magenta color toner image and yellow color toner image formed.

Claim 32

The color image forming method according to claim 28, wherein said cyan color toner particles, said magenta color toner particles and said yellow color toner particles are colored resin particles produced by suspension polymerization.

Claim 33

The color image forming method according to claim 28, wherein said cyan color toner image, said magenta color toner image and said yellow color toner image are finally fixed onto a transfer medium under application of heat and pressure.