Claims Analysis
Total Claims: 24
Claim 1
Independent Claim
130 words
A method of finishing a workpiece surface using magnetorheological fluid, comprising: positioning the workpiece at a clearance from a surface adapted to carry magnetorheological fluid; introducing a flow of magnetorheological fluid through said clearance; applying a magnetic field substantially at said clearance to create a polishing or work zone in the magnetorheological fluid, said zone forming a transient tool for engaging and causing material removal at a portion of the workpiece surface, said zone engaging said workpiece surface at an area smaller than the area of the workpiece surface to be finished; and moving the workpiece or the zone relative to the other to expose different portions of the workpiece surface to the zone for predetermined dwell times to selectively finish said portions of said workpiece surface to predetermined degrees.
Claim 2
Independent Claim
130 words
A method of finishing a workpiece surface using magnetorheological fluid, comprising: positioning the workpiece at a clearance from a surface adapted to carry magnetorheological fluid; introducing a flow of magnetorheological fluid through said clearance; applying a magnetic field substantially at said clearance to create a polishing or work zone in the magnetorheological fluid, said zone forming a transient tool for engaging and causing material removal at a portion of the workpiece surface, said zone engaging said workpiece surface at an area smaller than the area of the workpiece surface to be finished; and moving the workpiece or the zone relative to the other to expose different portions of the workpiece surface to the zone for predetermined dwell times to selectively finish said portions of said workpiece surface to predetermined degrees.
Claim 3
Dependent Claim
43 words
The method of claim 1, wherein at least a portion of said clearance decreases in height from a first section to a second section, and said magnetorheological fluid flows through said clearance in a direction from said first section to said second section.
Claim 4
Dependent Claim
21 words
The method of claim 1, wherein said magnetorheological fluid comprises non-magnetic abrasive particles to enhance material removal at the workpiece surface.
Claim 5
Dependent Claim
25 words
The method of claim 1, further comprising the step of recirculating magnetorheological fluid having flowed through said clearance by reintroducing the fluid through said clearance.
Claim 6
Dependent Claim
18 words
The method of claim 4, further comprising the step of stirring magnetorheological fluid having flowed through said clearance.
Claim 7
Dependent Claim
31 words
The method of claim 5, wherein said magnetorheological fluid includes a carrier fluid and further comprising the step of adding carrier fluid to the magnetorheological fluid to replace evaporated carrier fluid.
Claim 8
Dependent Claim
47 words
The method of claim 1, wherein said step of introducing a flow of magnetorheological fluid through said clearance comprises depositing magnetorheological fluid on the surface adapted to carry magnetorheological fluid and moving said surface relative to the workpiece to force magnetorheological fluid to flow through the clearance.
Claim 9
Dependent Claim
38 words
The method of claim 7, wherein said surface adapted to carry magnetorheological fluid comprises a bottom surface of a donut-shaped trough, and wherein said step of moving the surface adapted to carry magnetorheological fluid comprises rotating the trough.
Claim 10
Dependent Claim
24 words
The method of claim 1, wherein said step of applying a magnetic field comprises the step of maximizing the magnetic field at the clearance.
Claim 11
Dependent Claim
17 words
The method of claim 1, further comprising the step of rotating the workpiece relative to the zone.
Claim 12
Dependent Claim
44 words
The method of claim 1, wherein said workpiece is mounted on a pivoting workpiece holder and said step of moving the workpiece or the zone relative to the other comprises pivoting the workpiece holder to sweep the surface of the workpiece across the zone.
Claim 13
Dependent Claim
26 words
The method of claim 1, wherein said step of moving the workpiece or the zone relative to the other comprises moving the workpiece along a plane.
Claim 14
Dependent Claim
39 words
The method of claim 12, wherein the step of moving the workpiece along a plane comprises moving the workpiece along a plane in a direction substantially perpendicular to the direction of flow of the magnetorheological fluid through said clearance.
Claim 15
Dependent Claim
37 words
The method of claim 1, wherein said step of moving the workpiece or the zone relative to the other comprises moving the zone by moving the magnetic field relative to said surface adapted to carry magnetorheological fluid.
Claim 16
Independent Claim
152 words
An apparatus for finishing a workpiece surface using magnetorheological fluid, comprising: a surface for carrying a volume of magnetorheological fluid; a workpiece holder for holding and positioning the workpiece at a clearance from said surface such that said surface forces a flow of magnetorheological fluid through said clearance; a magnet for applying a magnetic field at said clearance to create a polishing or work zone in the magnetorheological fluid flowing through said clearance for forming a transient finishing tool for engaging and causing material removal at a portion of the workpiece surface, said zone engaging said workpiece surface at an area smaller than the area of the workpiece surface to be finished; and means for moving the workpiece or the zone relative to the other to expose different portions of the workpiece surface to the zone for predetermined dwell times to selectively finish said portions of said workpiece surface in predetermined degrees.
Claim 17
Independent Claim
152 words
An apparatus for finishing a workpiece surface using magnetorheological fluid, comprising: a surface for carrying a volume of magnetorheological fluid; a workpiece holder for holding and positioning the workpiece at a clearance from said surface such that said surface forces a flow of magnetorheological fluid through said clearance; a magnet for applying a magnetic field at said clearance to create a polishing or work zone in the magnetorheological fluid flowing through said clearance for forming a transient finishing tool for engaging and causing material removal at a portion of the workpiece surface, said zone engaging said workpiece surface at an area smaller than the area of the workpiece surface to be finished; and means for moving the workpiece or the zone relative to the other to expose different portions of the workpiece surface to the zone for predetermined dwell times to selectively finish said portions of said workpiece surface in predetermined degrees.
Claim 18
Dependent Claim
43 words
The apparatus of claim 15, wherein at least a portion of said clearance decreases in height from a first section to a second section, and said magnetorheological fluid flows through said clearance in a direction from said first section to said second section.
Claim 19
Dependent Claim
27 words
The apparatus of claim 15, wherein said surface for carrying magnetorheological fluid comprises a bottom surface of a rotatable donut-shaped trough configured for recirculating said magnetorheological fluid.
Claim 20
Dependent Claim
27 words
The apparatus of claim 17, further comprising means for adding carrier fluid to the magnetorheological fluid to compensate for evaporation of carrier fluid from said magnetorheological fluid.
Claim 21
Dependent Claim
14 words
The apparatus of claim 17, further comprising a mixer for stirring the magnetorheological fluid.
Claim 22
Dependent Claim
16 words
The apparatus of claim 15, further comprising means for rotating the workpiece relative to the zone.
Claim 23
Dependent Claim
25 words
The apparatus of claim 15, wherein said workpiece is mounted on a pivoting workpiece holder to sweep the surface of the workpiece across the zone.
Claim 24
Dependent Claim
31 words
The apparatus of claim 15, further comprising means for moving the workpiece along a plane in a direction substantially perpendicular to the direction of flow of magnetorheological fluid through said clearance.