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US5575706A Expired / Lapsed US ⏱️ 0.0 years remaining

Chemical/mechanical planarization (CMP) apparatus and polish method

Assignee: Taiwan Semiconductor Manufacturing Co TSMC Ltd
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Filing: 1996-01-11
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Granted: 1996-11-19
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Expires: 2016-01-11
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Abstract

Abstract An improved and new apparatus and process for chemical/mechanical planarization (CMP) of a substrate surface, wherein the slurry concentration between the wafer and polishing pad is controlled through the application of an electric field between the wafer carrier and polishing platen, has been developed. The result is an increased polish removal rate and better uniformity of the planarization process.

Inventors

  • 👤 Chia S. Tsai
  • 👤 Pin-Nan Tseng

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-02 01:06
CPC Classifications
B; B24; B24B; B24B37/00; B24B37/04; B24B57/00; B24B57/02

Claims Analysis

Total Claims: 38
Claim 1
Independent Claim 115 words
An apparatus for planarizing semiconductor wafers comprising: a rotatable platen and polishing pad for chemical/mechanical polishing (CMP) a surface of a semiconductor wafer; a reservoir for a polishing slurry and means to dispense the slurry onto the polishing pad; an electrode embedded in said rotatable platen; a rotatable wafer carrier and means for holding the surface of the semiconductor wafer in juxtaposition relative to said rotating polishing pad with an applied pressure between the wafer carrier and the polishing pad; at least one electrode embedded in said rotatable wafer carrier; and a means to apply an electric field between said electrode embedded in said rotatable platen and said electrode embedded in said rotatable wafer carrier.
Claim 2
Independent Claim 115 words
An apparatus for planarizing semiconductor wafers comprising: a rotatable platen and polishing pad for chemical/mechanical polishing (CMP) a surface of a semiconductor wafer; a reservoir for a polishing slurry and means to dispense the slurry onto the polishing pad; an electrode embedded in said rotatable platen; a rotatable wafer carrier and means for holding the surface of the semiconductor wafer in juxtaposition relative to said rotating polishing pad with an applied pressure between the wafer carrier and the polishing pad; at least one electrode embedded in said rotatable wafer carrier; and a means to apply an electric field between said electrode embedded in said rotatable platen and said electrode embedded in said rotatable wafer carrier.
Claim 3
Dependent Claim 23 words
The apparatus of claim 1, wherein said polishing slurry comprises silica and H 2 O at a pH between about pH=10 to pH=11.
Claim 4
Dependent Claim 20 words
The apparatus of claim 1, wherein said rotatable platen is rotated at a speed between about 10 to 70 rpm.
Claim 5
Dependent Claim 21 words
The apparatus of claim 1, wherein said rotatable wafer carrier is rotated at a speed between about 25 to 90 rpm.
Claim 6
Dependent Claim 24 words
The apparatus of claim 1, wherein said applied pressure between the wafer carrier and the polishing pad is between about 2 to 12 psi.
Claim 7
Dependent Claim 54 words
The apparatus of claim 1, wherein said electric field between said electrode embedded in said rotatable platen and said electrode embedded in said rotatable wafer carrier is a result of an applied potential between about 1 to 10 volts, between said electrode in said rotatable platen and said electrode in said rotatable wafer carrier.
Claim 8
Dependent Claim 21 words
The apparatus of claim 1, wherein said electrode embedded in said rotatable platen has substantially the same diameter as the platen.
Claim 9
Dependent Claim 23 words
The apparatus of claim 1, wherein said electrode embedded in said rotatable wafer carrier has substantially the same diameter as the wafer carrier.
Claim 10
Dependent Claim 28 words
The apparatus of claim 1, wherein said electrode embedded in said rotatable wafer carrier has a diameter which is a fraction of the diameter of the wafer carrier.
Claim 11
Independent Claim 115 words
An apparatus for planarizing semiconductor wafers comprising: a rotatable platen and polishing pad for chemical/mechanical polishing (CMP) a surface of a semiconductor wafer; a reservoir for a polishing slurry and means to dispense the slurry onto the polishing pad; an electrode embedded in said rotatable platen; a rotatable wafer carrier and means for holding the surface of the semiconductor wafer in juxtaposition relative to said rotating polishing pad with an applied pressure between the wafer carrier and the polishing pad; at least two electrodes embedded in said rotatable wafer carrier; and a means to apply bidirectional electric fields between said electrode embedded in said rotatable platen and said electrodes embedded in said rotatable wafer carrier.
Claim 12
Independent Claim 115 words
An apparatus for planarizing semiconductor wafers comprising: a rotatable platen and polishing pad for chemical/mechanical polishing (CMP) a surface of a semiconductor wafer; a reservoir for a polishing slurry and means to dispense the slurry onto the polishing pad; an electrode embedded in said rotatable platen; a rotatable wafer carrier and means for holding the surface of the semiconductor wafer in juxtaposition relative to said rotating polishing pad with an applied pressure between the wafer carrier and the polishing pad; at least two electrodes embedded in said rotatable wafer carrier; and a means to apply bidirectional electric fields between said electrode embedded in said rotatable platen and said electrodes embedded in said rotatable wafer carrier.
Claim 13
Dependent Claim 23 words
The apparatus of claim 10, wherein said polishing slurry comprises silica and H 2 O at a pH between about pH=10 to pH=11.
Claim 14
Dependent Claim 20 words
The apparatus of claim 10, wherein said rotatable platen is rotated at a speed between about 10 to 70 rpm.
Claim 15
Dependent Claim 21 words
The apparatus of claim 10, wherein said rotatable wafer carrier is rotated at a speed between about 25 to 90 rpm.
Claim 16
Dependent Claim 24 words
The apparatus of claim 10, wherein said applied pressure between the wafer carrier and the polishing pad is between about 2 to 12 psi.
Claim 17
Dependent Claim 21 words
The apparatus of claim 10, wherein said electrode embedded in said rotatable platen has substantially the same diameter as the platen.
Claim 18
Dependent Claim 73 words
The apparatus of claim 10, wherein a first electrode embedded in said rotatable wafer carriers has a circular shape with a diameter which is a fraction of the diameter of the wafer carrier and a second electrode embedded in said rotatable wafer carrier has an annular shape with an outer diameter substantially the same as the diameter of said semiconductor wafer and an inner diameter greater than the diameter of said first electrode.
Claim 19
Dependent Claim 60 words
The apparatus of claim 10, wherein said bi-directional electric fields between said electrode embedded in said rotatable platen and said electrodes embedded in said rotatable wafer carrier are a result of an applied potential between about 1 to 10 volts, between said first electrode embedded in said rotatable wafer carrier and said second electrode embedded in said rotatable wafer carrier.
Claim 20
Independent Claim 123 words
A method for fabricating a planarized layer of dielectric material on a semiconductor substrate containing a structure, comprising the steps of: providing said structure on said semiconductor substrate; depositing a layer of dielectric material onto said semiconductor substrate containing said structure; planarizing said layer of dielectric material by holding said semiconductor substrate on a wafer carrier into which is embedded at least one electrode, and rotating the wafer carrier, in the presence of a polishing slurry, against a polishing pad attached to a rotating platen into which is embedded an electrode; applying pressure between the rotating wafer carrier and rotating platen; and applying an electric field between said electrode embedded in said rotatable platen and said electrode embedded in said rotatable wafer carrier.
Claim 21
Independent Claim 123 words
A method for fabricating a planarized layer of dielectric material on a semiconductor substrate containing a structure, comprising the steps of: providing said structure on said semiconductor substrate; depositing a layer of dielectric material onto said semiconductor substrate containing said structure; planarizing said layer of dielectric material by holding said semiconductor substrate on a wafer carrier into which is embedded at least one electrode, and rotating the wafer carrier, in the presence of a polishing slurry, against a polishing pad attached to a rotating platen into which is embedded an electrode; applying pressure between the rotating wafer carrier and rotating platen; and applying an electric field between said electrode embedded in said rotatable platen and said electrode embedded in said rotatable wafer carrier.
Claim 22
Dependent Claim 12 words
The method of claim 18, wherein said structure is an active device.
Claim 23
Dependent Claim 15 words
The method of claim 18, wherein said structure is an interconnection pattern of conducting material.
Claim 24
Dependent Claim 19 words
The method of claim 18, wherein said structure comprises both active devices and an interconnection pattern of conducting material.
Claim 25
Dependent Claim 16 words
The method of claim 19, wherein said active device is a NFET or PFET MOS device.
Claim 26
Dependent Claim 23 words
The method of claim 20, wherein said interconnection pattern of conducting material, is aluminum having a thickness between about 4000 to 8080 Angstroms.
Claim 27
Dependent Claim 47 words
The method of claim 18, wherein said layer of dielectric material is silicon oxide deposited using LPCVD processing, at a temperature between about 300° to 500° C., to a thickness between about 8000 to 11,000 Angstroms, using TEOS at a flow between about 400 to 1600 sccm.
Claim 28
Dependent Claim 26 words
The method of claim 18, wherein said polishing slurry comprises silica and H 2 O, controlled in the temperature range between about 20° to 30° C.
Claim 29
Dependent Claim 20 words
The method of claim 18, wherein said rotating wafer carrier is rotated:in a range between about 25 to 90 rpm.
Claim 30
Dependent Claim 20 words
The method of claim 18, wherein said rotating platen is rotated in a range between about 10 to 70 rpm.
Claim 31
Dependent Claim 25 words
The method of claim 18, wherein said applied pressure between the wafer carrier and platen is in a range between about 2 to 12 psi.
Claim 32
Dependent Claim 54 words
The method of claim 18, wherein said electric field between said electrode embedded in said rotatable platen and said electrode embedded in said rotatable wafer carrier is a result of an applied potential between about 1 to 10 volts, between said electrode in said rotatable platen and said electrode in said rotatable wafer carrier.
Claim 33
Dependent Claim 21 words
The method of claim 18, wherein said electrode embedded in said rotatable platen has substantially the same diameter as the platen.
Claim 34
Dependent Claim 23 words
The method of claim 18, wherein said electrode embedded in said rotatable wafer carrier has substantially the same diameter as the wafer carrier.
Claim 35
Dependent Claim 28 words
The method of claim 18, wherein said electrode embedded in said rotatable wafer carrier has a diameter which is a fraction of the diameter of the wafer carrier.
Claim 36
Dependent Claim 73 words
The method of claim 18, wherein a first electrode embedded in said rotatable wafer carrier has a circular shape with a diameter which is a fraction of the diameter of the wafer carrier and a second electrode embedded in said rotatable wafer carrier has an annular shape with an outer diameter substantially the same as the diameter of said semiconductor wafer and an inner diameter greater than the diameter of said first electrode.
Claim 37
Dependent Claim 28 words
The method of claim 33, wherein bi-directional electric fields are applied between said electrode embedded in said rotatable platen and said electrodes embedded in said rotatable wafer carrier.
Claim 38
Dependent Claim 43 words
The method of claim 34, wherein said bi-directional electric fields are a result of an applied potential between about 1 to 10 volts, between said first electrode embedded in said rotatable wafer carrier and said second electrode embedded in said rotatable wafer carrier.

References Cited (Backward Citations)

US4821466A Cited
US5023203A Cited
US5078801A Cited
US5240552A Cited
US5449313A Cited
US5234867A Cited
US5272117A Cited
US5492594A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1999-11-19 2000-05-20 2000-11-19 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 2003-11-19 2004-05-20 2004-11-19 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2007-11-19 2008-05-20 2008-11-19 $7700.00 Window Closed / Lapsed

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