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US5575690A Expired / Lapsed US ⏱️ 0.0 years remaining

Hybrid modular electrical connector system

Assignee: TVM Group Inc
•
Filing: 1994-10-28
•
Granted: 1996-11-19
•
Expires: 2014-10-28
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Abstract

Abstract A hybrid modular electrical connector system comprised of a family of interlocking modules used to produce custom dedicated, hybrid electrical connectors for power distribution and signal circuit interconnections between printed circuit boards. A dedicated hybrid electrical connector for printed circuit boards can be built up from any number of power connector modules, signal connector modules, spacer modules, and mounting flange modules. With this family of interlocking modules, a custom hybrid electrical connector can be produced with uniform off-the-shelf parts. Once the modules are locked together they form a rigid assembly that functions the same as a unitary molded dedicated connector. In addition only female type modules are produced which can be converted to male type modules by simply inserting electrically conductive adapters into the female modules.

Inventors

  • 👤 Larry D. Eaton

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-01 05:15
CPC Classifications
H; H01; H01R; H01R13/00; H01R13/46; H01R13/516; H01R12/00; H01R12/70; H01R12/71; H01R12/72; H01R12/722; H01R12/724; H01R13/02; H01R13/15; H01R13/187; H01R13/10; H01R13/11; H01R13/113; H01R31/00; H01R31/06

Claims Analysis

Total Claims: 37
Claim 1
Independent Claim 151 words
A modular connector system for printed circuit boards, comprising: a first modular connector comprising: an insulating housing having a locking element on one side thereof and an opening; and an electrically conductive body in the opening, the electrically conductive body having at least one contact terminal for attaching to a printed circuit board; and a modular signal connector comprising: an insulating housing having a cooperating locking element on one side thereof for permanently interlocking with the locking element of the first modular connector and an opening, the insulating housing defining a socket having at least one electrically conductive contact pin therein; and an electrically conductive body in the opening of the insulating housing of the modular signal connector, the electrically conductive body having at least one contact terminal for attaching to a printed circuit board; and an electrically conductive contact adaptor for inserting in the socket of the signal insulating housing.
Claim 2
Dependent Claim 151 words
A modular connector system for printed circuit boards, comprising: a first modular connector comprising: an insulating housing having a locking element on one side thereof and an opening; and an electrically conductive body in the opening, the electrically conductive body having at least one contact terminal for attaching to a printed circuit board; and a modular signal connector comprising: an insulating housing having a cooperating locking element on one side thereof for permanently interlocking with the locking element of the first modular connector and an opening, the insulating housing defining a socket having at least one electrically conductive contact pin therein; and an electrically conductive body in the opening of the insulating housing of the modular signal connector, the electrically conductive body having at least one contact terminal for attaching to a printed circuit board; and an electrically conductive contact adaptor for inserting in the socket of the signal insulating housing.
Claim 3
Dependent Claim 42 words
The modular connector system of claim 1, further comprising an electrically conductive contact element for inserting in the opening of the insulating housing of the first modular connector to convert the first modular connector from a female connector to a male connector.
Claim 4
Dependent Claim 16 words
The modular connector system of claim 1 wherein the first modular connector is a power connector.
Claim 5
Dependent Claim 53 words
The modular connector system of claim 1, wherein the socket of the signal insulating housing has a locking element therein and the contact adaptor has a locking element for mating with the locking element of the socket of the signal insulating housing for permanently interlocking the contact adaptor to the modular signal connector.
Claim 6
Dependent Claim 22 words
The modular connector system of claim 1, wherein the contact adaptor is lockingly inserted in the socket of the signal insulating housing.
Claim 7
Dependent Claim 59 words
The modular connector system of claim 1, wherein: the mating orientation of the opening in the insulating housing of the first modular connector is parallel to the plane of the printed circuit board; and the mating orientation of the opening in the insulating housing of the modular signal connector is parallel to the plane of the printed circuit board.
Claim 8
Dependent Claim 59 words
The modular connector system of claim 1, wherein: the mating orientation of the opening in the insulating housing of the first modular connector is perpendicular to the plane of the printed circuit board; and the mating orientation of the opening in the insulating housing of the modular signal connector is perpendicular to the plane of the printed circuit board.
Claim 9
Dependent Claim 35 words
The modular connector system of claim 1, wherein the locking element of the first modular connector is a female dove-tail connection and the locking element of the modular signal connector is a male dove-tail connection.
Claim 10
Dependent Claim 33 words
The modular connector system of claim 1, further comprising a mounting flange having a locking element for permanently interlocking with the locking element of the first modular connector or the modular signal connector.
Claim 11
Dependent Claim 34 words
The modular connector system of claim 9, further comprising a spacer having a locking element for permanently interlocking with the locking element of the first modular connector, the modular signal connector, or mounting flange.
Claim 12
Independent Claim 186 words
A method for assembling a modular connector system for printed circuit boards, comprising: providing a first modular connector comprising: an insulating housing having a locking element on one side thereof and an opening; and an electrically conductive body in the opening, the electrically conductive body having at least one contact terminal for attaching to a printed circuit board; providing a modular signal connector comprising: an insulating housing having a locking element on one side thereof for permanently interlocking with the locking element of the first modular connector and an opening, the insulating housing defining a socket having at least one electrically conductive contact pin therein; and an electrically conductive body in the opening of the insulating housing of the modular signal connector, the electrically conductive body having at least one contact terminal for attaching to a printed circuit board; inserting an electrically conductive contact adaptor in the socket of the signal insulating housing for converting the modular signal connector from a female connector to a male connector; and interlocking the locking element of the first modular connector to the locking element of the modular signal connector.
Claim 13
Independent Claim 186 words
A method for assembling a modular connector system for printed circuit boards, comprising: providing a first modular connector comprising: an insulating housing having a locking element on one side thereof and an opening; and an electrically conductive body in the opening, the electrically conductive body having at least one contact terminal for attaching to a printed circuit board; providing a modular signal connector comprising: an insulating housing having a locking element on one side thereof for permanently interlocking with the locking element of the first modular connector and an opening, the insulating housing defining a socket having at least one electrically conductive contact pin therein; and an electrically conductive body in the opening of the insulating housing of the modular signal connector, the electrically conductive body having at least one contact terminal for attaching to a printed circuit board; inserting an electrically conductive contact adaptor in the socket of the signal insulating housing for converting the modular signal connector from a female connector to a male connector; and interlocking the locking element of the first modular connector to the locking element of the modular signal connector.
Claim 14
Dependent Claim 26 words
The method of claim 11 wherein the locking element of the first modular connector is slidably interlocked with the locking element of the modular signal connector.
Claim 15
Dependent Claim 33 words
The method of claim 12 wherein the locking element of the first modular connector is a female dove-tail connection and the locking element of the modular signal connector is a male dove-tail connection.
Claim 16
Dependent Claim 39 words
The method of claim 11 further comprising inserting an electrically conductive contact element in the opening of the insulating housing of the first modular connector to convert the first modular connector from a female connector to a male connector.
Claim 17
Dependent Claim 17 words
The method of claim 14 wherein the electrically conductive contact element is lockingly inserted in the opening.
Claim 18
Dependent Claim 29 words
The method of claim 11 further comprising interlocking a mounting flange having a locking element with the locking element of the first modular connector or the modular signal connector.
Claim 19
Dependent Claim 31 words
The method of claim 16 further comprising interlocking a spacer having a locking element with the locking element of the first modular connector, the modular signal connector, or the mounting flange.
Claim 20
Dependent Claim 168 words
A modular connector system for printed circuit boards, comprising: a first modular connector comprising: an insulating housing having a locking element on one side thereof and an opening; and an electrically conductive body in the opening, the electrically conductive body having at least one contact terminal for attaching to a printed circuit board; and a second modular connector comprising: an insulating housing having a cooperating locking element on one side thereof for permanently interlocking with the locking element of the first modular connector and an opening; and an electrically conductive body in the opening of the insulating housing of the second modular connector, the electrically conductive body having at least one contact terminal for attaching to a printed circuit board; a mounting flange having a locking element for permanently interlocking with the locking element of the first modular connector or second modular connector; and a spacer having a locking element for permanently interlocking with the locking element of the first modular connector, second modular connector, or mounting flange.
Claim 21
Dependent Claim 168 words
A modular connector system for printed circuit boards, comprising: a first modular connector comprising: an insulating housing having a locking element on one side thereof and an opening; and an electrically conductive body in the opening, the electrically conductive body having at least one contact terminal for attaching to a printed circuit board; and a second modular connector comprising: an insulating housing having a cooperating locking element on one side thereof for permanently interlocking with the locking element of the first modular connector and an opening; and an electrically conductive body in the opening of the insulating housing of the second modular connector, the electrically conductive body having at least one contact terminal for attaching to a printed circuit board; a mounting flange having a locking element for permanently interlocking with the locking element of the first modular connector or second modular connector; and a spacer having a locking element for permanently interlocking with the locking element of the first modular connector, second modular connector, or mounting flange.
Claim 22
Independent Claim 189 words
A method for assembling a modular connector system for printed circuit boards, comprising: providing a first modular connector comprising: an insulating housing having a locking element on one side thereof and an opening; and an electrically conductive body in the opening, the electrically conductive body having at least one contact terminal for attaching to a printed circuit board; providing a second modular connector comprising: an insulating housing having a locking element on one side thereof for interlocking with the locking element of the first modular connector and an opening; and an electrically conductive body in the opening of the insulating housing of the second modular connector, the electrically conductive body having at least one contact terminal for attaching to a printed circuit board; and interlocking the locking element of the first modular connector to the locking element of the second modular connector; interlocking a mounting flange having a locking element with the locking element of the first modular connector or the second modular connector; and interlocking a spacer having a locking element with the locking element of the first modular connector, the second modular connector, or the mounting flange.
Claim 23
Independent Claim 189 words
A method for assembling a modular connector system for printed circuit boards, comprising: providing a first modular connector comprising: an insulating housing having a locking element on one side thereof and an opening; and an electrically conductive body in the opening, the electrically conductive body having at least one contact terminal for attaching to a printed circuit board; providing a second modular connector comprising: an insulating housing having a locking element on one side thereof for interlocking with the locking element of the first modular connector and an opening; and an electrically conductive body in the opening of the insulating housing of the second modular connector, the electrically conductive body having at least one contact terminal for attaching to a printed circuit board; and interlocking the locking element of the first modular connector to the locking element of the second modular connector; interlocking a mounting flange having a locking element with the locking element of the first modular connector or the second modular connector; and interlocking a spacer having a locking element with the locking element of the first modular connector, the second modular connector, or the mounting flange.
Claim 24
Dependent Claim 141 words
A modular connector system for printed circuit boards, comprising: a first modular connector comprising: an insulating housing having a locking element on one side thereof and an opening; and an electrically conductive body in the opening, the electrically conductive body having at least one contact terminal for attaching to a printed circuit board; a second modular connector comprising: an insulating housing having a cooperating locking element on one side thereof for interlocking with the locking element of the first modular connector and an opening; and an electrically conductive body in the opening of the insulating housing of the second modular connector, the electrically conductive body having at least one contact terminal for attaching to a printed circuit board; and a spacer having a locking element for interlocking with the locking element of the first modular connector or the second modular connector.
Claim 25
Dependent Claim 141 words
A modular connector system for printed circuit boards, comprising: a first modular connector comprising: an insulating housing having a locking element on one side thereof and an opening; and an electrically conductive body in the opening, the electrically conductive body having at least one contact terminal for attaching to a printed circuit board; a second modular connector comprising: an insulating housing having a cooperating locking element on one side thereof for interlocking with the locking element of the first modular connector and an opening; and an electrically conductive body in the opening of the insulating housing of the second modular connector, the electrically conductive body having at least one contact terminal for attaching to a printed circuit board; and a spacer having a locking element for interlocking with the locking element of the first modular connector or the second modular connector.
Claim 26
Dependent Claim 42 words
The modular connector system of claim 20, further comprising an electrically conductive contact element for inserting in the opening of the insulating housing of the first modular connector to convert the first modular connector from a female connector to a male connector.
Claim 27
Dependent Claim 42 words
The modular connector system of claim 20, further comprising an electrically conductive contact element for inserting in the opening of the insulating housing of the second modular connector to convert the second modular connector from a female connector to a male connector.
Claim 28
Dependent Claim 25 words
The modular connector system of claim 20 wherein the first modular connector is a power connector and the second modular connector is a signal connector.
Claim 29
Dependent Claim 28 words
The modular connector system of claim 23, wherein the insulating housing of the modular signal connector defines a signal socket having at least one electrically conductive contact pin.
Claim 30
Dependent Claim 34 words
The modular connector system of claim 24, further comprising an electrically conductive contact adaptor for inserting in the signal socket for converting the modular signal connector from a female connector to a male connector.
Claim 31
Dependent Claim 39 words
The modular connector system of claim 25, wherein the electrically conductive contact adaptor, comprises a contact adaptor insulating housing having at least one pin receiver for receiving the at least one electrically conductive contact pin of the signal contact.
Claim 32
Dependent Claim 48 words
The modular connector system of claim 26, wherein the signal socket has a locking element therein and the contact adaptor insulating housing has a locking element for mating with the locking element of the signal socket for interlocking the contact adaptor insulating housing to the modular signal connector.
Claim 33
Dependent Claim 20 words
The modular connector system of claim 25, wherein the electrically conductive contact adaptor is lockingly inserted in the signal socket.
Claim 34
Dependent Claim 59 words
The modular connector system of claim 20, wherein: the mating orientation of the opening in the insulating housing of the first modular connector is parallel to the plane of the printed circuit board; and the mating orientation of the opening in the insulating housing of the second modular connector is parallel to the plane of the printed circuit board.
Claim 35
Dependent Claim 59 words
The modular connector system of claim 20, wherein: the mating orientation of the opening in the insulating housing of the first modular connector is perpendicular to the plane of the printed circuit board; and the mating orientation of the opening in the insulating housing of the second modular connector is perpendicular to the plane of the printed circuit board.
Claim 36
Dependent Claim 35 words
The modular connector system of claim 23, wherein the locking element of the modular power connector is a female dove-tail connection and the locking element of the modular signal connector is a male dove-tail connection.
Claim 37
Dependent Claim 31 words
The modular connector system of claim 20, further comprising a mounting flange having a locking element for interlocking with the locking element of the first modular connector or second modular connector.

References Cited (Backward Citations)

US3054078A Cited
US3456231A Cited
US3471822A Cited
US4090764A Cited
US5013263A Cited
US4749357A Cited
US4824380A Cited
US5024609A Cited
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USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1999-11-19 2000-05-20 2000-11-19 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 2003-11-19 2004-05-20 2004-11-19 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2007-11-19 2008-05-20 2008-11-19 $7700.00 Window Closed / Lapsed

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