Battery

Claim 2

A battery for supplying power to an electrical circuit having a first terminal and a second terminal, comprising: an elongated anode including a first reagent, the anode being connectable to the first terminal of the circuit; an elongated cathode positioned adjacent and in spaced-apart relation to the anode, the cathode including a second reagent and being connectable to the second terminal of the circuit; a separator positioned between the anode and the cathode which provides electrical insulation between the anode and the cathode yet permits an electrochemical reaction to occur involving the transfer of ions between the anode and cathode, the transfer of ions allowing electrical current to flow from the cathode through the circuit to the anode of the battery; wherein the anode, the separator, and the cathode form an elongated electrode stack; and wherein a plurality of elongated electrode stacks are connected together in a honeycomb structure.

Claim 3

A battery as defined in claim 1, wherein the separator is permeable and is wetted with an electrolyte solution which allows the electrochemical reaction involving the first and second reagents to occur, in which ions are transferred between the reagents to allow electrical current to flow from the cathode through the circuit to the anode of the battery.

Claim 4

A battery as defined in claim 1, wherein the anode includes a support layer and a reagent layer.

Claim 5

A battery as defined in claim 1, wherein the anode includes a current collector layer and a reagent layer.

Claim 6

A battery as defined in claim 1, wherein the anode includes a support layer, a current collector layer, and a reagent layer.

Claim 7

A battery as defined in claim 1, wherein the cathode includes a support layer and a reagent layer.

Claim 8

A battery as defined in claim 1, wherein the cathode includes a current collector layer and a reagent layer.

Claim 9

A battery as defined in claim 1, wherein the cathode includes a support layer, a current collector layer, and a reagent layer.

Claim 10

A battery as defined in claim 1, wherein the anode and cathode are bonded to the separator.

Claim 11

A battery as defined in claim 9, wherein the anode and cathode are bonded to the separator by spot welds.

Claim 12

A battery as defined in claim 2, wherein the first reagent includes a metal-hydride, the second reagent includes nickel-hydroxide, and the electrolyte solution includes potassium-hydroxide.

Claim 13

A battery as defined in claim 1, wherein the honeycomb structure is formed by applying adhesive at a series of regular, spaced-apart positions between each pair of adjacent electrode stacks.

Claim 14

A battery as defined in claim 12, wherein the positions of the adhesive between any pair of adjacent electrode stacks is offset from the positions of the adhesive between one of the pair of adjacent electrode stacks and the oppositely-adjacent electrode stack.

Claim 15

A battery as defined in claim 13, wherein the separator includes at least one region of solid material adjacent to and corresponding to each of the adhesive positions.

Claim 16

A battery as defined in claim 1, wherein a plurality of separate honeycomb structures are each combined as separate cells into a battery panel including: an insert frame which receives each of the plurality of separate cells; and a pair of faceplates, an upper faceplate and a lower faceplate, which are attached to the insert frame from opposite sides to sandwich the cells therein.

Claim 17

A battery as defined in claim 15, wherein the faceplates are attached to the insert frame and to the separate cells by adhesive, the attachment to the insert frame being made by electrically-insulating adhesive and the attachment to the separate cells being made by electrically-conducting adhesive.

Claim 18

A battery as defined in claim 15, further including a plurality of edge closures peripherally outside of the insert frame and the separate cells and also sandwiched between the faceplates.

Claim 19

A battery as defined in claim 16, wherein the first reagent includes a metal-hydride, the second reagent includes nickel-hydroxide, and the electrolyte solution includes potassium-hydroxide; wherein the separator is permeable and is wetted with the electrolyte solution which allows an electrochemical reaction involving the first and second reagents to occur, in which ions are transferred between the reagents to allow electrical current to flow from the cathode through the circuit to the anode of the battery; wherein the anode and the cathode each include a support layer, a current collector layer, and a reagent layer; wherein the anode and cathode are bonded to the separator by spot welds; and wherein the honeycomb structure is formed by applying adhesive at a series of regular, spaced-apart positions between each pair of adjacent electrode stacks and the positions of the adhesive between any pair of adjacent electrode stacks is offset from the positions of the adhesive between one of the pair of adjacent electrode stacks and the oppositely-adjacent electrode stack and the separator includes at least one region of solid material adjacent to and corresponding to each of the adhesive positions.

Claim 20

A battery as defined in claim 2, wherein the first reagent is a hydrogen catalyst, the second reagent includes nickel-hydroxide, and the electrolyte solution includes potassium-hydroxide.

Claim 21

A battery as defined in claim 19, wherein the hydrogen catalyst is platinum.

Claim 22

A battery as defined in claim 1, wherein the first reagent is a source of lithium ions and the second reagent is a material which can receive and store lithium ions.

Claim 23

A battery as defined in claim 21, wherein the source of lithium ions is lithium metal and the material which can receive and store lithium ions is manganese-dioxide.

Claim 24

A battery as defined in claim 1, wherein the electrochemical reaction is reversible so that energy may be stored in the battery by charging the battery and the energy may be extracted from the battery by discharging the battery.

Claim 25

A battery as defined in claim 5, wherein a nickel plasma is sputtered onto a thin film to form the current collector layer on the substrate layer and a metal-hydride is deposited on the nickel current collector layer to form the reagent layer.

Claim 26

A battery as defined in claim 8, wherein a nickel plasma is sputtered onto a thin film to form the current collector layer on the substrate layer and a layer of nickel-hydroxide is deposited thereon.

Claim 27

A battery as defined in claim 1, further including a second separator and second cathode positioned adjacent to the anode and on an opposite side of the anode from the first separator and first cathode.

Claim 28

A battery as defined in claim 2, wherein a separate half-reaction occurs between the anode and the electrolyte solution and a complementary and separate half-reaction occurs between the cathode and the electrolyte solution.

Claim 31

A method as defined in claim 28, wherein the separator includes a plurality of continuous solid portions; and wherein the bonding step includes spot welding the anode and cathode to the separator by heating each of the continuous, solid portions to a temperature approaching the melting point of the solid portion of the separator while applying pressure to force the anode and cathode toward the solid portion.

Claim 32

A method as defined in claim 28, wherein the honeycomb structure defines a battery cell, the method further including the steps of: isolating a plurality of the battery cells from each other; encasing the plurality of isolated battery cells within a shell to form a battery panel; and providing electrical feed-throughs from the battery cells to the exterior of the shell.