US5561585A
Expired / Lapsed
US
⏱️ 0.0 years remaining
Electrostatic chuck with reference electrode
Assignee: International Business Machines Corp
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Filing: 1995-06-06
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Granted: 1996-10-01
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Expires: 2015-06-06
Abstract
Abstract An electrostatic chuck has its electrodes biased with respect to the self-bias potential induced by the plasma on the wafer, thereby providing improved resistance to breakdown in spite of variation of the wafer potential during processing. An alternate embodiment further suppresses the formation of vacuum arcs between the back of the wafer being processed and the body of the chuck by the interposition of a conductive guard ring at the self-bias potential, thereby defining an equipotential area between the closest electrode and the wafer.
Inventors
- 👤 Michael S. Barnes
- 👤 John H. Keller
- 👤 Joseph S. Logan
- 👤 Robert E. Tompkins
- 👤 Robert P. Westerfield, Jr.
Bibliographic Details
Application Number
—
Jurisdiction
US
Data Source
google_patents
Last Synchronized
2026-11-09 05:45
CPC Classifications
H; H02; H02N; H02N13/00; H10; H10P; H10P72/00; H10P72/70; H10P72/72; Y; Y10; Y10T; Y10T279/00; Y10T279/23
Claims Analysis
Total Claims: 20
Claim 1
Independent Claim
191 words
An electrostatic chuck system for holding, in a vacuum ambient containing a plasma, by electrostatic attraction of a DC potential a workpiece having a workpiece radius comprising at least two circularly symmetric, concentric conductive electrodes having a dielectric coating and together providing a planar clamping surface, at least one of said conductive electrodes having gas feed means therein, characterized in that: an outer electrode of said at least two circularly symmetric, concentric conductive electrodes has an electrode outer radius less than said workpiece radius; said outer electrode is surrounded by a dielectric ring having a dielectric inner radius substantially equal to said workpiece radius, having a dielectric ring top surface substantially coplanar with said planar clamping surface, further containing at least one probe member embedded within said dielectric ring and exposed to said plasma, whereby said probe member is maintained by said plasma at a characteristic reference potential; said system further includes bias means connected to said probe member and to said two electrodes for biasing said two electrodes with respect to said characteristic potential, whereby said two electrodes are maintained at respective bias potentials with respect to said characteristic potential.
Claim 2
Dependent Claim
191 words
An electrostatic chuck system for holding, in a vacuum ambient containing a plasma, by electrostatic attraction of a DC potential a workpiece having a workpiece radius comprising at least two circularly symmetric, concentric conductive electrodes having a dielectric coating and together providing a planar clamping surface, at least one of said conductive electrodes having gas feed means therein, characterized in that: an outer electrode of said at least two circularly symmetric, concentric conductive electrodes has an electrode outer radius less than said workpiece radius; said outer electrode is surrounded by a dielectric ring having a dielectric inner radius substantially equal to said workpiece radius, having a dielectric ring top surface substantially coplanar with said planar clamping surface, further containing at least one probe member embedded within said dielectric ring and exposed to said plasma, whereby said probe member is maintained by said plasma at a characteristic reference potential; said system further includes bias means connected to said probe member and to said two electrodes for biasing said two electrodes with respect to said characteristic potential, whereby said two electrodes are maintained at respective bias potentials with respect to said characteristic potential.
Claim 3
Dependent Claim
35 words
A system according to claim 1, further characterized in that: gas flows radially outward from a distribution groove in said top surface of said outer electrode and flows between said workpiece and said guard ring.
Claim 4
Dependent Claim
100 words
A system according to claim 1, further characterized in that: a first one of said conductive electrodes has an annular form and is supported in a recess in a second of said conductive electrodes that has a projecting central member within said first electrode and is coplanar with a top surface of said first electrode, said conductive electrodes having at least one interface therebetween; RF power is connected directly to both said conductive electrodes; and said conductive electrodes are decoupled by an annular dielectric member having a greater thickness in a radial region abutting said interface between said conductive electrodes.
Claim 5
Dependent Claim
35 words
A system according to claim 3, further characterized in that: gas flows radially outward from a distribution groove in said top surface of said outer electrode and flows between said workpiece and said guard ring.
Claim 6
Dependent Claim
57 words
A system according to claim 3, further characterized in that said second electrode has a projecting outer rim coplanar with said projecting central member and said top surface of said first electrode and that said annular dielectric member has said greater thickness at an inner and outer region abutting inner and outer interfaces between said conductive electrodes.
Claim 7
Dependent Claim
195 words
An electrostatic chuck system for holding, in a vacuum ambient containing a plasma, by electrostatic attraction of a DC potential a workpiece having a workpiece radius comprising: at least two circularly symmetric, concentric conductive electrodes having a dielectric coating and together providing a planar clamping surface, at least one of said conductive electrodes having gas feed means therein, characterized in that: an outer electrode of said at least two circularly symmetric, concentric conductive electrodes has an electrode outer radius less than said workpiece radius by a guard ring distance; said outer electrode is surrounded by a conductive guard ring having a guard ring top surface substantially coplanar with said planar clamping surface and being dielectrically isolated from said outer electrode; said conductive guard ring has at least one sensing pin extending therefrom and exposed to the plasma, whereby said probe member is maintained by said plasma at a characteristic reference potential; and said system further includes bias means connected to said sensing pin and to said two electrodes for biasing said two electrodes with respect to said characteristic potential, whereby said two electrodes are maintained at respective bias potentials with respect to said characteristic potential.
Claim 8
Dependent Claim
195 words
An electrostatic chuck system for holding, in a vacuum ambient containing a plasma, by electrostatic attraction of a DC potential a workpiece having a workpiece radius comprising: at least two circularly symmetric, concentric conductive electrodes having a dielectric coating and together providing a planar clamping surface, at least one of said conductive electrodes having gas feed means therein, characterized in that: an outer electrode of said at least two circularly symmetric, concentric conductive electrodes has an electrode outer radius less than said workpiece radius by a guard ring distance; said outer electrode is surrounded by a conductive guard ring having a guard ring top surface substantially coplanar with said planar clamping surface and being dielectrically isolated from said outer electrode; said conductive guard ring has at least one sensing pin extending therefrom and exposed to the plasma, whereby said probe member is maintained by said plasma at a characteristic reference potential; and said system further includes bias means connected to said sensing pin and to said two electrodes for biasing said two electrodes with respect to said characteristic potential, whereby said two electrodes are maintained at respective bias potentials with respect to said characteristic potential.
Claim 9
Dependent Claim
56 words
A system according to claim 6, further characterized in that: RF power is fed through said at least two conductive electrodes and coupled therefrom to said workpiece, said RF power being capacitively coupled to said guard ring and capacitively coupled therefrom to that portion of said workpiece having a radius greater than said electrode outer radius.
Claim 10
Dependent Claim
100 words
A system according to claim 7, further characterized in that: a first one of said conductive electrodes has an annular form and is supported in a recess in a second of said conductive electrodes that has a projecting central member within said first electrode and is coplanar with a top surface of said first electrode, said conductive electrodes having at least one interface therebetween; RF power is connected directly to both said conductive electrodes; and said conductive electrodes are decoupled by an annular dielectric member having a greater thickness in a radial region abutting said interface between said conductive electrodes.
Claim 11
Dependent Claim
57 words
A system according to claim 8, further characterized in that said second electrode has a projecting outer rim coplanar with said projecting central member and said top surface of said first electrode and that said annular dielectric member has said greater thickness at an inner and outer region abutting inner and outer interfaces between said conductive electrodes.
Claim 12
Dependent Claim
39 words
A system according to claim 6, further characterized in that: an annular dielectric field shaping ring is disposed radially outward from said guard ring and having a field shaping inner radius substantially equal to a guard ring outer radius.
Claim 13
Dependent Claim
100 words
A system according to claim 10, further characterized in that: a first one of said conductive electrodes has an annular form and is supported in a recess in a second of said conductive electrodes that has a projecting central member within said first electrode and is coplanar with a top surface of said first electrode, said conductive electrodes having at least one interface therebetween; RF power is connected directly to both said conductive electrodes; and said conductive electrodes are decoupled by an annular dielectric member having a greater thickness in a radial region abutting said interface between said conductive electrodes.
Claim 14
Dependent Claim
57 words
A system according to claim 11, further characterized in that said second electrode has a projecting outer rim coplanar with said projecting central member and said top surface of said first electrode and that said annular dielectric member has said greater thickness at an inner and outer region abutting inner and outer interfaces between said conductive electrodes.
Claim 15
Dependent Claim
191 words
An electrostatic chuck system for holding, in a vacuum ambient containing a plasma, by electrostatic attraction of a DC potential a workpiece having a workpiece radius comprising at least two circularly symmetric, concentric conductive electrodes having a dielectric coating and together providing a planar clamping surface, at least one of said conductive electrodes having gas feed means therein, characterized in that: an outer electrode of said at least two circularly symmetric, concentric conductive electrodes has an electrode outer radius less than said workpiece radius; said outer electrode is surrounded by a dielectric ring having a dielectric inner radius less than said workpiece radius and having a dielectric ring top surface substantially coplanar with said planar clamping surface, further containing at least one probe member embedded within said dielectric ring and exposed to said plasma, whereby said probe member is maintained by said plasma at a characteristic reference potential; said system further includes bias means connected to said probe member and to said two electrodes for biasing said two electrodes with respect to said characteristic potential, whereby said two electrodes are maintained at respective bias potentials with respect to said characteristic potential.
Claim 16
Dependent Claim
191 words
An electrostatic chuck system for holding, in a vacuum ambient containing a plasma, by electrostatic attraction of a DC potential a workpiece having a workpiece radius comprising at least two circularly symmetric, concentric conductive electrodes having a dielectric coating and together providing a planar clamping surface, at least one of said conductive electrodes having gas feed means therein, characterized in that: an outer electrode of said at least two circularly symmetric, concentric conductive electrodes has an electrode outer radius less than said workpiece radius; said outer electrode is surrounded by a dielectric ring having a dielectric inner radius less than said workpiece radius and having a dielectric ring top surface substantially coplanar with said planar clamping surface, further containing at least one probe member embedded within said dielectric ring and exposed to said plasma, whereby said probe member is maintained by said plasma at a characteristic reference potential; said system further includes bias means connected to said probe member and to said two electrodes for biasing said two electrodes with respect to said characteristic potential, whereby said two electrodes are maintained at respective bias potentials with respect to said characteristic potential.
Claim 17
Dependent Claim
100 words
A system according to claim 13, further characterized in that: a first one of said conductive electrodes has an annular form and is supported in a recess in a second of said conductive electrodes that has a projecting central member within said first electrode and is coplanar with a top surface of said first electrode, said conductive electrodes having at least one interface therebetween; RF power is connected directly to both said conductive electrodes; and said conductive electrodes are decoupled by an annular dielectric member having a greater thickness in a radial region abutting said interface between said conductive electrodes.
Claim 18
Dependent Claim
35 words
A system according to claim 14, further characterized in that: gas flows radially outward from a distribution groove in said top surface of said outer electrode and flows between said workpiece and said guard ring.
Claim 19
Dependent Claim
57 words
A system according to claim 14, further characterized in that said second electrode has a projecting outer rim coplanar with said projecting central member and said top surface of said first electrode and that said annular dielectric member has said greater thickness at an inner and outer region abutting inner and outer interfaces between said conductive electrodes.
Claim 20
Dependent Claim
35 words
A system according to claim 13, further characterized in that: gas flows radially outward from a distribution groove in said top surface of said outer electrode and flows between said workpiece and said guard ring.
References Cited (Backward Citations)
USPTO Annuity & Maintenance Windows
| Annuity Stage | Window Opens | Payment Deadline | Surcharge Period Until | Estimated Fee | Status |
|---|---|---|---|---|---|
| 3.5 Years (Year 4) | 1999-10-01 | 2000-04-01 | 2000-10-01 | $2000.00 | Window Closed / Lapsed |
| 7.5 Years (Year 8) | 2003-10-01 | 2004-04-01 | 2004-10-01 | $3760.00 | Window Closed / Lapsed |
| 11.5 Years (Year 12) | 2007-10-01 | 2008-04-01 | 2008-10-01 | $7700.00 | Window Closed / Lapsed |