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US5556308A Expired / Lapsed US ⏱️ 0.0 years remaining

Blade for printed circuit board to access 120V AC outlet current

Assignee: Fittings Acquisition Merger Co
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Filing: 1995-06-07
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Granted: 1996-09-17
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Expires: 2015-06-07
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Abstract

Abstract The present invention is a metal blade formed of folded strips (13, 14) for an assembly of electrically conductive contacts in a printed circuit board, adapted to access line current, such as in a 120 V AC outlet. The assembly may be used in various ways such as an intermediate in the making of molded plugs. The blades are adapted for fabrication in a progressive stamping operation and for automation in use from a roll or hopper. A blade of the present invention has resilient tabs (21) and spaced away sharp edge fingers (16). The tabs are formed to snap engage in a tapered slot (26) in a printed circuit board with the sharp edges (17) of the fingers (16) in electrical contact with a printed circuit and to hold its engagement even before being soldered. Each of the folded strips includes pad (12) and a section of a bubble (15) formed to prevent flashing of plastic during a molding process.

Inventors

  • 👤 Donald C. Brown
  • 👤 N. Steven Dwarica
  • 👤 Suzanne V. Hickey

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-02 17:12
CPC Classifications
H; H01; H01R; H01R12/00; H01R12/50; H01R12/51; H01R12/55; H01R12/58; H01R13/00; H01R13/02; H01R13/04; H01R13/05; H01R13/055

Claims Analysis

Total Claims: 13
Claim 1
Independent Claim 187 words
A stamped metal blade to access electric outlet line current in an assembly of a printed circuit board and at least two electric contact blades securely engaged with said printed circuit board in electrical contact with a printed circuit, each said blade having a first fold and a second fold, said folds defining a first end of said blade, each fold apposed to the other one; having a length; a pad; a portion of a bubble; a tab tapering outward; and a second end including fingers, said pad extending on a plane along said length toward but not including said bubble portion, said blade having a thickness along said plane, said thickness defined by said pads, said bubble portions athwart said blade on said plane and being of substantially the thickness defined by said pads; said fingers being resilient; extending substantially perpendicularly outwardly beyond said thickness; and with a slight incline inward toward said first end, said fingers including sharp ends, said tab including an end, and said tab end and said fingers spaced apart substantially a distance equal to the thickness of said printed circuit board.
Claim 2
Dependent Claim 187 words
A stamped metal blade to access electric outlet line current in an assembly of a printed circuit board and at least two electric contact blades securely engaged with said printed circuit board in electrical contact with a printed circuit, each said blade having a first fold and a second fold, said folds defining a first end of said blade, each fold apposed to the other one; having a length; a pad; a portion of a bubble; a tab tapering outward; and a second end including fingers, said pad extending on a plane along said length toward but not including said bubble portion, said blade having a thickness along said plane, said thickness defined by said pads, said bubble portions athwart said blade on said plane and being of substantially the thickness defined by said pads; said fingers being resilient; extending substantially perpendicularly outwardly beyond said thickness; and with a slight incline inward toward said first end, said fingers including sharp ends, said tab including an end, and said tab end and said fingers spaced apart substantially a distance equal to the thickness of said printed circuit board.
Claim 3
Dependent Claim 16 words
The invention of claim 1 wherein said electric outlet line current is 120 volt AC current.
Claim 4
Dependent Claim 14 words
The invention of claim 1 in wherein said tab is lanced from said fold.
Claim 5
Dependent Claim 11 words
The invention of claim 1 wherein said fingers are substantially triangular.
Claim 6
Dependent Claim 26 words
The invention of claim 4 wherein said triangular fingers extend from a base at said fold and have an apex, said apex defining said sharp ends.
Claim 7
Dependent Claim 196 words
A stamping strip of metal blades to access electric outlet line current in an assembly of a printed circuit board and at least two electric contact blades securely engaged with said printed circuit board in electrical contact with a printed circuit, each said blade having a first fold and a second fold, said folds defining a first end of said blade, each fold apposed to the other one; having a length; a pad; a portion of a bubble; a tab tapering outward; and a second end including fingers, said pad extending on a plane along said length toward but not including said bubble portion, said blade having a thickness along said plane, said thickness defined by said pads, said bubble portions athwart said blade on said plane and being of substantially the thickness defined by said pads, said fingers being resilient; extending substantially perpendicularly outwardly beyond said thickness; and with a slight incline inward toward said first end, said fingers including sharp ends, said tab including an end, said tab end and said fingers spaced apart substantially a distance equal to the thickness of said printed circuit board, and each said blade joined at shear point.
Claim 8
Dependent Claim 196 words
A stamping strip of metal blades to access electric outlet line current in an assembly of a printed circuit board and at least two electric contact blades securely engaged with said printed circuit board in electrical contact with a printed circuit, each said blade having a first fold and a second fold, said folds defining a first end of said blade, each fold apposed to the other one; having a length; a pad; a portion of a bubble; a tab tapering outward; and a second end including fingers, said pad extending on a plane along said length toward but not including said bubble portion, said blade having a thickness along said plane, said thickness defined by said pads, said bubble portions athwart said blade on said plane and being of substantially the thickness defined by said pads, said fingers being resilient; extending substantially perpendicularly outwardly beyond said thickness; and with a slight incline inward toward said first end, said fingers including sharp ends, said tab including an end, said tab end and said fingers spaced apart substantially a distance equal to the thickness of said printed circuit board, and each said blade joined at shear point.
Claim 9
Dependent Claim 16 words
The invention of claim 6 wherein said electric outlet line current is 120 volt AC current.
Claim 10
Dependent Claim 14 words
The invention of claim 6 in wherein said tabs are lanced from said fold.
Claim 11
Dependent Claim 11 words
The invention of claim 6 wherein said fingers are substantially triangular.
Claim 12
Dependent Claim 26 words
The invention of claim 9 wherein said triangular fingers extend from a base at said fold and have an apex, said apex defining said sharp ends.
Claim 13
Dependent Claim 16 words
The invention of claim 6 wherein said stamping strip is in the form of a roll.

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1999-09-17 2000-03-18 2000-09-17 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 2003-09-17 2004-03-18 2004-09-17 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2007-09-17 2008-03-18 2008-09-17 $7700.00 Window Closed / Lapsed

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