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US5553089A Expired / Lapsed US ⏱️ 0.0 years remaining

Semiconductor laser stack with lens and method of manufacturing the same

Assignee: Toyota Motor Corp
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Filing: 1994-10-18
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Granted: 1996-09-03
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Expires: 2014-10-18
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Abstract

Abstract A semiconductor laser includes a semiconductor laser chip stack having active layers formed substantially in the central portion thereof in the stacking direction and a pair of opposed reflecting surfaces formed at both ends of the active layers. A convex lens of a light transmissible material fixedly attached to a partially light transmissible reflecting surface of the pair of reflecting surfaces and adapted for converging a laser beam emitted from the partially light transmissible reflecting surface.

Inventors

  • 👤 Akinori Seki
  • 👤 Toyokazu Ohnishi
  • 👤 Jiro Nakano

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-28 07:14
CPC Classifications
H; H01; H01S; H01S5/00; H01S5/40; H01S5/4025; H01S3/00; H01S3/005; H01S5/005; H01S5/02; H01S5/026; H01S5/4031; H01S5/4043

Claims Analysis

Total Claims: 10
Claim 1
Independent Claim 233 words
A method of manufacturing a semiconductor laser comprising the steps of: forming a first laser chip by stacking in sequence on a first semiconductor substrate of a first conductive type defining a first clad layer: a first active layer and a second semiconductor layer of a second conductive type defining a second clad layer; forming a second laser chip by stacking in sequence on a second semiconductor substrate of said second conductive type defining a third clad layer: a second active layer and a fourth semiconductor layer of said first conductive type defining a fourth clad layer; joining said first laser chip and said second laser chip such that said first and said second laser chips so joined define a semiconductor laser element, said first and said second laser chips being arranged and connected such that said first active layer and said second active layer are sandwiched between said first semiconductor substrate and said second semiconductor substrate and are located substantially in a central portion of said semiconductor laser element in a stacking direction thereof; forming a partially light transmissible reflecting surface at a first end of said first and said second active layers of said laser element; and attaching a convex lens of a light transmissible material to said partially light transmissible reelecting surface, wherein a height of said convex lens is substantially equal to a height of said semiconductor laser element.
Claim 2
Independent Claim 233 words
A method of manufacturing a semiconductor laser comprising the steps of: forming a first laser chip by stacking in sequence on a first semiconductor substrate of a first conductive type defining a first clad layer: a first active layer and a second semiconductor layer of a second conductive type defining a second clad layer; forming a second laser chip by stacking in sequence on a second semiconductor substrate of said second conductive type defining a third clad layer: a second active layer and a fourth semiconductor layer of said first conductive type defining a fourth clad layer; joining said first laser chip and said second laser chip such that said first and said second laser chips so joined define a semiconductor laser element, said first and said second laser chips being arranged and connected such that said first active layer and said second active layer are sandwiched between said first semiconductor substrate and said second semiconductor substrate and are located substantially in a central portion of said semiconductor laser element in a stacking direction thereof; forming a partially light transmissible reflecting surface at a first end of said first and said second active layers of said laser element; and attaching a convex lens of a light transmissible material to said partially light transmissible reelecting surface, wherein a height of said convex lens is substantially equal to a height of said semiconductor laser element.
Claim 3
Dependent Claim 23 words
The method as defined in claim 1, wherein said second clad layer and said fourth clad layer are joined through a solder layer.
Claim 4
Dependent Claim 24 words
The method as defined in claim 1, wherein said convex lens is attached by dropping a transparent resin on one of said reflecting surfaces.
Claim 5
Dependent Claim 24 words
The method as defined in claim 1, wherein said convex lens is attached by immersing one of said reflecting surfaces in a transparent resin.
Claim 6
Dependent Claim 250 words
A semiconductor laser comprising: a first laser chip including a first semiconductor substrate of a first conductive type defining a first clad layer, a first active layer disposed on said first clad layer and a semiconductor layer of a second conductive type defining a second clad layer disposed on said first active layer; a second laser chip including a second semiconductor substrate of said second conductive type defining a third clad layer, a second active layer disposed on said third clad layer and a semiconductor layer of said first conductive type defining a fourth clad layer disposed on said second active layer; a joining layer connecting said first and said second laser chips so that said first and said second laser chips so joined define a semiconductor laser element, said first and said second laser chips being arranged and connected such that said first active layer and said second active layer are sandwiched between said first semiconductor substrate and said second semiconductor substrate and are located substantially in a central portion of said semiconductor laser element in a stacking direction thereof; a partially light transmissible reflecting surface disposed at a first end of said first and said second active layer; and a convex lens of a light transmissible material attached on said partially light transmissible reflecting surface and adapted for converging laser beams emitted from said first and said second active layers, wherein a height of said convex lens is substantially equal to a height of said semiconductor laser element.
Claim 7
Dependent Claim 250 words
A semiconductor laser comprising: a first laser chip including a first semiconductor substrate of a first conductive type defining a first clad layer, a first active layer disposed on said first clad layer and a semiconductor layer of a second conductive type defining a second clad layer disposed on said first active layer; a second laser chip including a second semiconductor substrate of said second conductive type defining a third clad layer, a second active layer disposed on said third clad layer and a semiconductor layer of said first conductive type defining a fourth clad layer disposed on said second active layer; a joining layer connecting said first and said second laser chips so that said first and said second laser chips so joined define a semiconductor laser element, said first and said second laser chips being arranged and connected such that said first active layer and said second active layer are sandwiched between said first semiconductor substrate and said second semiconductor substrate and are located substantially in a central portion of said semiconductor laser element in a stacking direction thereof; a partially light transmissible reflecting surface disposed at a first end of said first and said second active layer; and a convex lens of a light transmissible material attached on said partially light transmissible reflecting surface and adapted for converging laser beams emitted from said first and said second active layers, wherein a height of said convex lens is substantially equal to a height of said semiconductor laser element.
Claim 8
Dependent Claim 25 words
The semiconductor laser as defined in claim 5, wherein the optical axis of said convex lens is positioned around the ends of the active layers.
Claim 9
Dependent Claim 220 words
A semiconductor laser manufactured by the following steps: forming a first laser chip by stacking in sequence on a first semiconductor substrate of a first conductive type defining a first clad layer: a first active layer and a semiconductor layer of a second conductive type defining a second clad layer; forming a second laser chip by stacking in sequence on a second semiconductor substrate of said second conductive type defining a third clad layer: a second active layer and a semiconductor layer of said first conductive type defining a fourth clad layer; joining said first and said second laser chips such that said first and said second laser chips so joined define a semiconductor laser element, said first and said second laser chips being arranged and connected such that said first active layer and said second active layer are sandwiched between said first semiconductor substrate and said second semiconductor substrate and are located substantially in a central portion of said semiconductor laser element in a stacking direction thereof; forming a partially light transmissible reflecting surface at a first end of said first and said second active layers; and attaching a convex lens of a light transmissible material to said light reflecting surface, wherein a height of said convex lens is substantially equal to a height of said semiconductor laser element.
Claim 10
Dependent Claim 220 words
A semiconductor laser manufactured by the following steps: forming a first laser chip by stacking in sequence on a first semiconductor substrate of a first conductive type defining a first clad layer: a first active layer and a semiconductor layer of a second conductive type defining a second clad layer; forming a second laser chip by stacking in sequence on a second semiconductor substrate of said second conductive type defining a third clad layer: a second active layer and a semiconductor layer of said first conductive type defining a fourth clad layer; joining said first and said second laser chips such that said first and said second laser chips so joined define a semiconductor laser element, said first and said second laser chips being arranged and connected such that said first active layer and said second active layer are sandwiched between said first semiconductor substrate and said second semiconductor substrate and are located substantially in a central portion of said semiconductor laser element in a stacking direction thereof; forming a partially light transmissible reflecting surface at a first end of said first and said second active layers; and attaching a convex lens of a light transmissible material to said light reflecting surface, wherein a height of said convex lens is substantially equal to a height of said semiconductor laser element.

References Cited (Backward Citations)

EP0017374A1 Cited
WO1986002491A1 Cited
JPS63100790A Cited
JPH0292961A Cited
US5081639A Cited
US5086431A Cited
US5212706A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1999-09-03 2000-03-04 2000-09-03 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 2003-09-03 2004-03-04 2004-09-03 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2007-09-03 2008-03-04 2008-09-03 $7700.00 Window Closed / Lapsed

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