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Production of three-dimensional objects

Assignee: 3D Systems Inc
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Filing: 1994-04-07
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Granted: 1996-05-07
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Expires: 2014-04-07
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Abstract

Abstract A method for producing a three-dimensional object having selected elements which are colored a different color than the color of other elements of the object, comprising the steps of: a. providing a film of a photohardenable composition containing a photoresponsive agent, b. irradiating the film in a cross-sectional pattern of the object to be formed so as to form hardened areas in the film. c. selectively irradiating one or more portions of the cross-sectional pattern corresponding to the selected elements which are desired to be colored a different color than the color of other elements of the object with radiation which activates the photoresponsive agent, the photoresponsive agent thereby producing color in or removing color from the selectively irradiated portions of the cross-sectional pattern, the steps being performed with radiation of a different wavelength than the radiation used in performing step b, d. repeating steps a, b and c to form successive adjacent cross-sectional patterns of the object, and e. integrating the cross-sectional patterns to provide the three-dimensional object.

Inventors

  • 👤 Douglas C. Neckers

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-04 18:23
CPC Classifications
G; G03; G03F; G03F7/00; G03F7/004; G03F7/09; G03F7/105; B; B29; B29C; B29C41/00; B29C41/003; B29C64/00; B29C64/10; B29C64/106; B29C64/124; B29C64/129; B29C64/135; B29C64/188; B33; B33Y; B33Y10/00; B33Y70/00; G03F7/0037; B29C35/00; B29C35/02; B29C35/08; B29K; B29K2105/00; B29K2105/0005; B29K2105/0032; B29K2995/00; B29K2995/0018; B29K2995/002; B33Y80/00

Claims Analysis

Total Claims: 15
Claim 1
Independent Claim 169 words
A method for producing a three-dimensional object having selected elements which are colored a different color than the color of other elements of said object, comprising the steps of: a. providing a film of a photohardenable composition containing a photoresponsive agent, b. irradiating said film in a cross-sectional pattern of the object to be formed so as to form hardened areas in said film. c. selectively irradiating one or more portions of said cross-sectional pattern corresponding to said selected elements which are desired to be colored said different color than the color of other elements of the object with radiation which activates said photoresponsive agent, said photoresponsive agent thereby producing color in or removing color from said selectively irradiated portions of said cross-sectional pattern, said steps being performed with radiation of a different wavelength than the radiation used in performing step b, d. repeating said steps a, b and c to form successive adjacent cross-sectional patterns of said object, and e. integrating said cross-sectional patterns to provide said object.
Claim 2
Independent Claim 169 words
A method for producing a three-dimensional object having selected elements which are colored a different color than the color of other elements of said object, comprising the steps of: a. providing a film of a photohardenable composition containing a photoresponsive agent, b. irradiating said film in a cross-sectional pattern of the object to be formed so as to form hardened areas in said film. c. selectively irradiating one or more portions of said cross-sectional pattern corresponding to said selected elements which are desired to be colored said different color than the color of other elements of the object with radiation which activates said photoresponsive agent, said photoresponsive agent thereby producing color in or removing color from said selectively irradiated portions of said cross-sectional pattern, said steps being performed with radiation of a different wavelength than the radiation used in performing step b, d. repeating said steps a, b and c to form successive adjacent cross-sectional patterns of said object, and e. integrating said cross-sectional patterns to provide said object.
Claim 3
Dependent Claim 13 words
The method of claim 1 wherein said three-dimensional object is prepared by stereolithography.
Claim 4
Dependent Claim 15 words
The method of claim 1 wherein said irradiation is accomplished using at least one laser.
Claim 5
Dependent Claim 13 words
The method of claim 1 wherein said photoresponsive agent is a photochromic compound.
Claim 6
Dependent Claim 12 words
The method of claim 4 wherein said photochromic compound is a benzospiropyran.
Claim 7
Dependent Claim 14 words
The method of claim 5 wherein said photochromic compound is 1,3-dihydro-6',8'-dichloro-1-hexyl-3,3-dimethyl spiro 2H-indole-2,2'- 3H!benzopyran!.
Claim 8
Dependent Claim 14 words
The method of claim 5 wherein said photochromic compound is 1,3-dihydro-6'-nitro-8'-bromo-1-hexyl,3,3-dimethyl spiro 2H-indole-2,2'- 3H!benzopyran!.
Claim 9
Dependent Claim 18 words
The method of claim 1 wherein said photoresponsive agent comprises a photosensitive acid generator or photosensitive base generator.
Claim 10
Dependent Claim 17 words
The method of claim 8 wherein said photoresponsive agent is methyl red or bromothymol blue and 2-nitrobenzaldehyde.
Claim 11
Dependent Claim 13 words
The method of claim 1 wherein said photoresponsive agent is a photobleachable dye.
Claim 12
Dependent Claim 35 words
The method of claim 1 wherein said photohardenable composition contains a plurality of photoresponsive agents, each agent controlling the formation of a different color such that selected portions of said objects may be colored differently.
Claim 13
Dependent Claim 15 words
The method of claim 1 wherein said step c is performed after said step b.
Claim 14
Dependent Claim 15 words
The method of claim 1 wherein said step c is performed simultaneously with step b.
Claim 15
Dependent Claim 13 words
The method of claim 13 wherein said photoresponsive agent is a photobleachable photoinitiator.

References Cited (Backward Citations)

US4842976A Cited
US5088047A Cited
US5121329A Cited
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USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1999-05-07 1999-11-06 2000-05-07 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 2003-05-07 2003-11-06 2004-05-07 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2007-05-07 2007-11-06 2008-05-07 $7700.00 Window Closed / Lapsed

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