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Device and method for repair of craniomaxillofacial bone defects including burr holes

Assignee: Howmedica Osteonics Corp
•
Filing: 1994-01-28
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Granted: 1996-04-02
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Expires: 2014-01-28
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Abstract

Abstract An apparatus for the repair of craniomaxillofacial bony defects is described comprising a biocompatible scaffolding with an insert segment positioned at the proximal surface of the bone defect and stabilized with support means, coupled with bone replacement material applied distal to the scaffolding insert segment and generally filling the defect. Most preferably, the bone replacement material is a low temperature-hardening, gradually resorbable hydroxyapatite forming cement. Also taught are surgical methods for the repair of craniomaxillofacial bony defects employing the inventive scaffolding and scaffolding/bone replacement material composite; and kits including the scaffolding and the bone replacement material and/or starting materials for their preparation.

Inventors

  • 👤 Craig D. Friedman

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-24 21:23
CPC Classifications
A; A61; A61B; A61B17/00; A61B17/56; A61B17/58; A61B17/68; A61B17/80; A61B17/8085; A61F; A61F2/00; A61F2/02; A61F2/28; A61F2/2846; A61F2/2875; A61L; A61L27/00; A61L27/02; A61L27/12; A61B17/84; A61B17/86; A61B17/88; A61B17/8802; A61B17/8805; A61B50/00; A61B50/30; A61F2/30; A61F2/46; A61F2/4601; A61F2002/2878; A61F2002/30001; A61F2002/30003; A61F2002/3006; A61F2002/30062; A61F2002/30108; A61F2002/3011; A61F2002/30112; A61F2002/30113; A61F2002/30316; A61F2002/30535; A61F2002/30576; A61F2002/30578; A61F2/30767; A61F2/30907; A61F2002/30909; A61F2002/30912; A61F2210/00; A61F2210/0004; A61F2230/00; A61F2230/0002; A61F2230/0004; A61F2230/0006; A61F2310/00; A61F2310/00005; A61F2310/00011; A61F2310/00017; A61F2310/00023; A61F2310/00029; A61F2310/00179; A61F2310/00185; A61F2310/00203; A61F2310/00293

Claims Analysis

Total Claims: 39
Claim 1
Independent Claim 113 words
An apparatus comprising a scaffolding to support a bone replacement material for the repair of a craniomaxillofacial bone defect in which a portion of the bone is missing wherein the scaffolding is biocompatible and comprises an insert segment which is thinner than a depth of the bone defect, the insert segment having a contour and a perimeter which respectively approximate a contour and a perimeter of a proximal surface of the missing portion of the bone; and wherein the scaffolding further comprises means adapted to be disposed on a distal surface of the bone at an edge of the defect, for supporting the insert segment at a proximal surface of the bone defect.
Claim 2
Independent Claim 113 words
An apparatus comprising a scaffolding to support a bone replacement material for the repair of a craniomaxillofacial bone defect in which a portion of the bone is missing wherein the scaffolding is biocompatible and comprises an insert segment which is thinner than a depth of the bone defect, the insert segment having a contour and a perimeter which respectively approximate a contour and a perimeter of a proximal surface of the missing portion of the bone; and wherein the scaffolding further comprises means adapted to be disposed on a distal surface of the bone at an edge of the defect, for supporting the insert segment at a proximal surface of the bone defect.
Claim 3
Dependent Claim 25 words
The apparatus of claim 1 wherein the scaffolding is comprised of a material selected from the group consisting of a metal and a metal alloy.
Claim 4
Dependent Claim 30 words
The apparatus of claim 1 wherein the scaffolding is comprised of a material selected from the group consisting of an osseointegrative metal and a metal alloy containing an osseointegrative metal.
Claim 5
Dependent Claim 33 words
The apparatus of claim 1 wherein the scaffolding is comprised of a substance selected from the group consisting of titanium, titanium-aluminum alloy, vitallium, stainless steel, cobalt-molybdenum alloy, calcium phosphate silicate and aluminum oxide.
Claim 6
Dependent Claim 12 words
The apparatus of claim 4 wherein the scaffolding is comprised of titanium.
Claim 7
Dependent Claim 17 words
The apparatus of claim 1 wherein the scaffolding is formed from a unitary piece of titanium micromesh.
Claim 8
Dependent Claim 53 words
A composite comprising the apparatus of claim 1, wherein the craniomaxillofacial bone defect has sidewalls, the apparatus being overlaid with a bone replacement material contoured to fill a space bounded by the side walls of the craniomaxillofacial bone defect, the insert segment of the scaffolding and the distal surface of the bone defect.
Claim 9
Dependent Claim 37 words
The composite of claim 7 wherein the bone replacement material is selected from the group consisting of calcium phosphate based materials, silicate acrylic salts, sintered hydroxyapatite granules, replaminform hydroxyapatite, corraline hydroxyapatite, apatite granules and biocompatible osseoconductive polymers.
Claim 10
Dependent Claim 16 words
The composite of claim 8 wherein the bone replacement material is a calcium phosphate based material.
Claim 11
Dependent Claim 20 words
The composite of claim 9 wherein the calcium phosphate based material is a low temperature-hardening gradually resorbable hydroxyapatite forming cement.
Claim 12
Dependent Claim 74 words
A surgical method for the repair of a craniomaxillofacial bone defect in which a portion of the bone is missing comprising inserting the apparatus of claim 1 into the defect so that the insert segment is flush with the proximal surface of the bone defect; providing means for stabilizing the scaffolding to the surrounding bone; stabilizing the scaffolding with the stabilizing means; filling the bone defect with bone replacement material and contouring the material.
Claim 13
Dependent Claim 23 words
The surgical method of claim 11 further comprising adapting the apparatus of claim 1 to fit the bone defect by trimming the scaffolding.
Claim 14
Dependent Claim 28 words
The surgical method of claim 12 further comprising bending the means for supporting the insert segment to adapt it to the conformation of the defect and surrounding bone.
Claim 15
Dependent Claim 25 words
The surgical method of claim 11 further comprising inserting an orthopedic screw in the means for supporting the insert segment and into the surrounding bone.
Claim 16
Dependent Claim 20 words
The surgical method of claim 11 wherein the craniomaxillofacial bone defect to be repaired is a full-thickness craniomaxillofacial skeletal defect.
Claim 17
Dependent Claim 34 words
The surgical method of claim 11 wherein the bone defect to be repaired is selected from the group consisting of burr holes, orbital floor defects, orbital rim defects, mastoid defects, maxillary defects, and cranioplasty.
Claim 18
Dependent Claim 16 words
The surgical method of claim 16 wherein the defect to be repaired is a burr hole.
Claim 19
Dependent Claim 26 words
The surgical method of claim 11 wherein the scaffolding is comprised of a material selected from the group consisting of a metal and a metal alloy.
Claim 20
Dependent Claim 34 words
The surgical method of claim 11 wherein the scaffolding is comprised of a substance selected from the group consisting of titanium, titanium-aluminum alloy, vitallium, stainless steel, cobalt-molybdenum alloy, calcium phosphate silicate, and aluminum oxide.
Claim 21
Dependent Claim 14 words
The surgical method of claim 11 wherein the scaffolding is comprised of titanium micromesh.
Claim 22
Dependent Claim 39 words
The surgical method of claim 11 wherein the bone replacement material is selected from the group consisting of calcium phosphate base materials, silicate acrylic salts, sintered hydroxyapatite granules, replaminform hydroxyapatite, corraline hydroxyapatite, apatite granules, and a biocompatible osseoconductive polymers.
Claim 23
Dependent Claim 20 words
The surgical method of claim 21 wherein the bone replacement material is a low temperature-hardening gradually resorbable hydroxyapatite forming cement.
Claim 24
Independent Claim 138 words
An apparatus comprising a scaffolding to support a bone replacement material for the repair of craniomaxillofacial bone defects wherein the scaffolding is biocompatible and comprises an insert segment, a stabilization segment and a connecting segment, wherein the insert segment is comprised of a material selected from the group consisting of a biocompatible metal and a biocompatible metal alloy, and is thinner than a depth of the defect, the insert segment having a contour and a perimeter which respectively approximate a contour and a perimeter of a proximal surface of a missing portion of the bone; the stabilization segment is thinner than the depth of the defect and is adapted to be disposed on a distal surface of the bone at an edge of the defect; and the connecting segment rigidly connects the insert segment to the stabilization segment.
Claim 25
Independent Claim 138 words
An apparatus comprising a scaffolding to support a bone replacement material for the repair of craniomaxillofacial bone defects wherein the scaffolding is biocompatible and comprises an insert segment, a stabilization segment and a connecting segment, wherein the insert segment is comprised of a material selected from the group consisting of a biocompatible metal and a biocompatible metal alloy, and is thinner than a depth of the defect, the insert segment having a contour and a perimeter which respectively approximate a contour and a perimeter of a proximal surface of a missing portion of the bone; the stabilization segment is thinner than the depth of the defect and is adapted to be disposed on a distal surface of the bone at an edge of the defect; and the connecting segment rigidly connects the insert segment to the stabilization segment.
Claim 26
Dependent Claim 46 words
The apparatus of claim 23 further comprising an opening in the stabilization segment adapted to receive a threaded portion of an orthopedic screw having a screw head, but to prevent passage of the screw head, and an orthopedic screw sized to cooperate with the stabilization segment.
Claim 27
Dependent Claim 25 words
The apparatus of claim 23 wherein the scaffolding is comprised of a material selected from the group consisting of a metal and a metal alloy.
Claim 28
Dependent Claim 30 words
The apparatus of claim 23 wherein the scaffolding is comprised of a material selected from the group consisting of an osseointegrative metal and a metal alloy containing an osseointegrative metal.
Claim 29
Dependent Claim 33 words
The apparatus of claim 23 wherein the scaffolding is comprised of a substance selected from the group consisting of titanium, titanium-aluminum alloy, vitallium, stainless steel, cobalt-molybdenum alloy, calcium phosphate silicate and aluminum oxide.
Claim 30
Dependent Claim 12 words
The apparatus of claim 27 wherein the scaffolding is comprised of titanium.
Claim 31
Dependent Claim 17 words
The apparatus of claim 23 wherein the scaffolding is formed from a unitary piece of titanium micromesh.
Claim 32
Dependent Claim 53 words
A composite comprising the apparatus of claim 23, wherein the craniomaxillofacial bone defect has sidewalls, the apparatus being overlaid with a bone replacement material contoured to fill a space bounded by the side walls of the craniomaxillofacial bone defect, the insert segment of the scaffolding and the distal surface of the bone defect.
Claim 33
Dependent Claim 37 words
The composite of claim 30 wherein the bone replacement material is selected from the group consisting of calcium phosphate based materials, silicate acrylic salts, sintered hydroxyapatite granules, replaminform hydroxyapatite, corralinc hydroxyapatite, apatite granules and biocompatible osseoconductive polymers.
Claim 34
Dependent Claim 16 words
The composite of claim 30 wherein the bone replacement material is a calcium phosphate based material.
Claim 35
Dependent Claim 19 words
The composite of claim 32 wherein the calcium phosphate material is a low temperature-hardening gradually resorbable hydroxyapatite forming cement.
Claim 36
Dependent Claim 23 words
A kit for the repair of craniomaxillofacial bone defects comprising an apparatus as in claim 1 and a bone replacement material, packaged together.
Claim 37
Dependent Claim 27 words
A kit as in claim 34 wherein the bone replacement material comprises precursors capable of being combined to form a low temperature-hardening gradually resorbable hydroxyapatite forming cement.
Claim 38
Dependent Claim 23 words
A kit for the repair of craniomaxillofacial bone defects comprising an apparatus as in claim 32 and a bone replacement material packaged together.
Claim 39
Dependent Claim 27 words
A kit as in claim 36 wherein the bone replacement material comprises precursors capable of being combined to form a low temperature-hardening gradually resorbable hydroxyapatite forming cement.

References Cited (Backward Citations)

US4917702A Cited
US4745914A Cited
US4976728A Cited
US5336264A Cited
US5139497A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1999-04-02 1999-10-02 2000-04-02 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 2003-04-02 2003-10-02 2004-04-02 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2007-04-02 2007-10-02 2008-04-02 $7700.00 Window Closed / Lapsed

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