← Back to Patent Explorer
US5492223A Expired / Lapsed US ⏱️ 0.0 years remaining

Interlocking and invertible semiconductor device tray and test contactor mating thereto

Assignee: NXP USA Inc
•
Filing: 1994-02-04
•
Granted: 1996-02-20
•
Expires: 2014-02-04
📄 Original PDF 🌐 Google Patents 🔄 Sync Now

Abstract

Abstract A tray (10') for handling a semiconductor device encapsulated in a package body and having multiple electrical I/Os projecting from the package body has cell-to-cell interlocking capability as well as invertibility. An interlocking nest feature (16) is formed on the underside of the tray and interfaces with the cells (12') on the topside of the tray (10') when the trays are stacked. The interlocking nest feature has an external chamfer (20) which mates with a lead-in chamfer (18) of the tray cell to align the interlocking feature (16) and the cell (12'). The interlocking nest feature (16) has an internal device retaining chamfer (22) and a device capture surface (26) to guide and retain the semiconductor device when stacking trays, inverting trays or processing semiconductor devices with the trays inverted. In-tray inspection and electrical test are also possible using a test contactor having a functional equivalent of the interlocking nest feature.

Inventors

  • 👤 Keith A. Boardman
  • 👤 John D. Redden

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-09 12:10
CPC Classifications
H; H10; H10P; H10P72/00; H10P72/10; H10P72/16; H10P72/70; H10P72/74; H10P72/7408; H10P72/741

Claims Analysis

Total Claims: 21
Claim 1
Independent Claim 278 words
A tray for handling a semiconductor device encapsulated in a package body and having multiple leads projecting from an edge of the package body, comprising: a support frame having a first side and a second opposing side; a cell in the support frame for holding one semiconductor device encapsulated in a package body, the cell being capable of retaining the one semiconductor device on the first and second side, wherein the cell has a device-capture surface on the second side having a perimeter which has a side, the perimeter of the device-capture surface being substantially a same size as a perimeter of a first surface of the package body, the cell being defined on the first side by outer peripheral sidewalls having a lead-in-chamfer at a first angle to guide the one semiconductor device into the cell; a pedestal inside the cell for supporting a second surface of the package body of the one semiconductor device; a trough separating the pedestal and the outer peripheral sidewalls to accommodate the leads of the one semiconductor device; and a trough separating the pedestal and the outer peripheral sidewalls to accommodate the leads of the one semiconductor device; and an interlocking nest feature around a portion of each side the perimeter of the device-capture surface, the interlocking nest feature having an external chamfer at a second angle to mate with the first angle and a device-retaining chamfer at a third angle retain the package body; wherein when first and second substantially identical trays are stacked with one another, the interlocking nest feature of the first tray nests into the cell of the second tray to interlock the first and second trays.
Claim 2
Dependent Claim 278 words
A tray for handling a semiconductor device encapsulated in a package body and having multiple leads projecting from an edge of the package body, comprising: a support frame having a first side and a second opposing side; a cell in the support frame for holding one semiconductor device encapsulated in a package body, the cell being capable of retaining the one semiconductor device on the first and second side, wherein the cell has a device-capture surface on the second side having a perimeter which has a side, the perimeter of the device-capture surface being substantially a same size as a perimeter of a first surface of the package body, the cell being defined on the first side by outer peripheral sidewalls having a lead-in-chamfer at a first angle to guide the one semiconductor device into the cell; a pedestal inside the cell for supporting a second surface of the package body of the one semiconductor device; a trough separating the pedestal and the outer peripheral sidewalls to accommodate the leads of the one semiconductor device; and a trough separating the pedestal and the outer peripheral sidewalls to accommodate the leads of the one semiconductor device; and an interlocking nest feature around a portion of each side the perimeter of the device-capture surface, the interlocking nest feature having an external chamfer at a second angle to mate with the first angle and a device-retaining chamfer at a third angle retain the package body; wherein when first and second substantially identical trays are stacked with one another, the interlocking nest feature of the first tray nests into the cell of the second tray to interlock the first and second trays.
Claim 3
Dependent Claim 42 words
The tray of claim 1, further comprising a lead-tip guide chamfer located at a lower edge of the outer peripheral sidewalls, the lead-tip guide chamfer having a fourth angle to define provide precise lateral and longitudinal location of the retained semiconductor device.
Claim 4
Dependent Claim 17 words
The tray of claim 2, wherein the fourth angle is in a range of 0° to 30°.
Claim 5
Dependent Claim 21 words
The tray of claim 1, wherein the first angle is in a range of 10° to 60° from a vertical axis.
Claim 6
Dependent Claim 21 words
The tray of claim 1, wherein the second angle is in a range of 5° to 55° from a vertical axis.
Claim 7
Dependent Claim 34 words
The tray of claim 1, wherein the interlocking nest feature comprises a configuration selected from a group consisting of: a plurality of corner segments, a plurality of center segments, and a complete window frame.
Claim 8
Dependent Claim 34 words
The tray of claim 1, wherein the outer peripheral sidewalls comprise a configuration selected from a group consisting of: a plurality of corner segments, a plurality of center segments, and a complete window frame.
Claim 9
Dependent Claim 263 words
A tray for handling a semiconductor device encapsulated in a packaged body and having multiple leads projecting from an edge of the package body, comprising: a support frame having a first side and a second opposing side; a cell in the support frame for holding a semiconductor device encapsulated in a package body, the cell being capable of retaining the semiconductor device on the first and second side, wherein the cell has a device-capture surface on the second side that is substantially a same size as a perimeter of a first surface of the package body, the cell being defined on the first side by outer peripheral sidewalls having a lead-in-chamfer at a first angle to guide the semiconductor device into the cell; a pedestal inside the cell for supporting a second surface of the package body of the semiconductor device; a body retaining fence connected to a portion of a perimeter of the pedestal to retain the package body of the semiconductor device; a trough separating the pedestal and the outer peripheral sidewalls to accommodate the leads of the semiconductor device; and an interlocking nest feature around a portion of a perimeter of the device-capture surface, the interlocking nest feature having an external chamfer at a second angle to mate with the first angle and a device-retaining chamber at a third angle retain the package body; wherein when first and second substantially identical trays are stacked with one another, the interlocking nest feature of the first tray nests into the cell of the second tray to interlock the first and second trays.
Claim 10
Dependent Claim 263 words
A tray for handling a semiconductor device encapsulated in a packaged body and having multiple leads projecting from an edge of the package body, comprising: a support frame having a first side and a second opposing side; a cell in the support frame for holding a semiconductor device encapsulated in a package body, the cell being capable of retaining the semiconductor device on the first and second side, wherein the cell has a device-capture surface on the second side that is substantially a same size as a perimeter of a first surface of the package body, the cell being defined on the first side by outer peripheral sidewalls having a lead-in-chamfer at a first angle to guide the semiconductor device into the cell; a pedestal inside the cell for supporting a second surface of the package body of the semiconductor device; a body retaining fence connected to a portion of a perimeter of the pedestal to retain the package body of the semiconductor device; a trough separating the pedestal and the outer peripheral sidewalls to accommodate the leads of the semiconductor device; and an interlocking nest feature around a portion of a perimeter of the device-capture surface, the interlocking nest feature having an external chamfer at a second angle to mate with the first angle and a device-retaining chamber at a third angle retain the package body; wherein when first and second substantially identical trays are stacked with one another, the interlocking nest feature of the first tray nests into the cell of the second tray to interlock the first and second trays.
Claim 11
Dependent Claim 262 words
A tray for handling a semiconductor device encapsulated in a package body and having multiple leads projecting from an edge of the package body, comprising: a support frame having a first side and a second opposing side; a cell in the support frame for holding a semiconductor device encapsulated in a package body, the cell being capable of retaining the semiconductor device on the first and second side, wherein the cell has a device-capture surface on the second side that is substantially a same size as a perimeter of a first surface of the package body, the cell being defined on the first side by outer peripheral sidewalls having a lead-in-chamfer at a first angle to guide the semiconductor device into the cell; a pedestal inside the cell for supporting a second surface of the package body of the semiconductor device; a trough separating the pedestal and the outer peripheral sidewalls to accommodate the leads of the semiconductor device; an interlocking nest feature around a portion of a perimeter of the device-capture surface, the interlocking nest feature having an external chamfer at a second angle to mate with the first angle and a device-retaining chamfer at a third angle retain the package body; and an upper body retaining fence connected to a portion of the device-retaining chamfer to retain the package body of the semiconductor device; wherein when first and second substantially identical trays are stacked with one another, the interlocking nest feature of the first tray nests into the cell of the second tray to interlock the first and second trays.
Claim 12
Dependent Claim 262 words
A tray for handling a semiconductor device encapsulated in a package body and having multiple leads projecting from an edge of the package body, comprising: a support frame having a first side and a second opposing side; a cell in the support frame for holding a semiconductor device encapsulated in a package body, the cell being capable of retaining the semiconductor device on the first and second side, wherein the cell has a device-capture surface on the second side that is substantially a same size as a perimeter of a first surface of the package body, the cell being defined on the first side by outer peripheral sidewalls having a lead-in-chamfer at a first angle to guide the semiconductor device into the cell; a pedestal inside the cell for supporting a second surface of the package body of the semiconductor device; a trough separating the pedestal and the outer peripheral sidewalls to accommodate the leads of the semiconductor device; an interlocking nest feature around a portion of a perimeter of the device-capture surface, the interlocking nest feature having an external chamfer at a second angle to mate with the first angle and a device-retaining chamfer at a third angle retain the package body; and an upper body retaining fence connected to a portion of the device-retaining chamfer to retain the package body of the semiconductor device; wherein when first and second substantially identical trays are stacked with one another, the interlocking nest feature of the first tray nests into the cell of the second tray to interlock the first and second trays.
Claim 13
Dependent Claim 242 words
A tray for handling a semiconductor device encapsulated in a package body and having an area array of external electrical connections projecting from a surface of the package body, comprising: a support frame having a first side and a second opposing side; a cell in the support frame for holding a semiconductor device encapsulated in a package body, the cell being capable of retaining the semiconductor device on the first and second side, wherein the cell has a device-capture surface on the second side having a perimeter which has a side, the perimeter of the device-capture surface being substantially a same size as a perimeter of a first surface of the package body, the cell being defined on the first side by outer peripheral sidewalls having a lead-in-chamfer at a first angle to guide the semiconductor device into the cell; body retaining means inside the cell for supporting a portion of the package body of the semiconductor device; and an interlocking nest feature around a portion of each side of the perimeter of the device-capture surface, the interlocking nest feature having an external chamfer at a second angle to mate with the first angle and a device-retaining chamfer at a third angle retain the package body; wherein when first and second substantially identical trays are stacked with one another, the interlocking nest feature of the first tray nests into the cell of the second tray to interlock the first and second trays.
Claim 14
Dependent Claim 242 words
A tray for handling a semiconductor device encapsulated in a package body and having an area array of external electrical connections projecting from a surface of the package body, comprising: a support frame having a first side and a second opposing side; a cell in the support frame for holding a semiconductor device encapsulated in a package body, the cell being capable of retaining the semiconductor device on the first and second side, wherein the cell has a device-capture surface on the second side having a perimeter which has a side, the perimeter of the device-capture surface being substantially a same size as a perimeter of a first surface of the package body, the cell being defined on the first side by outer peripheral sidewalls having a lead-in-chamfer at a first angle to guide the semiconductor device into the cell; body retaining means inside the cell for supporting a portion of the package body of the semiconductor device; and an interlocking nest feature around a portion of each side of the perimeter of the device-capture surface, the interlocking nest feature having an external chamfer at a second angle to mate with the first angle and a device-retaining chamfer at a third angle retain the package body; wherein when first and second substantially identical trays are stacked with one another, the interlocking nest feature of the first tray nests into the cell of the second tray to interlock the first and second trays.
Claim 15
Dependent Claim 36 words
The tray of claim 10, wherein said body retaining means comprises a device-support ledge protruding from a lower edge of the outer peripheral sidewalls to support a periphery of the package body of the semiconductor device.
Claim 16
Dependent Claim 21 words
The tray of claim 10, wherein the first angle is in a range of 10° to 60° from a vertical axis.
Claim 17
Dependent Claim 21 words
The tray of claim 10, wherein the second angle is in a range of 5° to 55° from a vertical axis.
Claim 18
Dependent Claim 34 words
The tray of claim 10, wherein the interlocking nest feature comprises a configuration selected from a group consisting of: a plurality of corner segments, a plurality of center segments, and a complete window frame.
Claim 19
Dependent Claim 34 words
The tray of claim 10, wherein the outer peripheral sidewalls comprise a configuration selected from a group consisting of: a plurality of corner segments, a plurality of center segments, and a complete window frame.
Claim 20
Dependent Claim 248 words
A tray for handling a semiconductor device encapsulated in a package body and having an area array of external electrical connections projecting from a surface of the package body, comprising: a support frame having a first side and a second opposing side; a cell in the support frame for holding a semiconductor device encapsulated in a package body, the cell being capable of retaining the semiconductor device on the first and second side, wherein the cell has a device-capture surface on the second side that is substantially a same size as a perimeter of a first surface of the package body, the cell being defined on the first side by outer peripheral sidewalls having a lead-in-chamfer at a first angle to guide the semiconductor device into the cell; body retaining means inside the cell for supporting a portion of the package body of the semiconductor device; an interlocking nest feature around a portion of a perimeter of the device-capture surface, the interlocking nest feature having an external chamfer at a second angle to mate with the first angle and a device-retaining chamfer at a third angle retain the package body; and an upper body retaining fence connected to a portion of the device-retaining chamfer to retain the package body of the device; wherein when first and second substantially identical trays are stacked with one another, the interlocking nest feature of the first tray nests into the cell of the second tray to interlock the first and second trays.
Claim 21
Dependent Claim 248 words
A tray for handling a semiconductor device encapsulated in a package body and having an area array of external electrical connections projecting from a surface of the package body, comprising: a support frame having a first side and a second opposing side; a cell in the support frame for holding a semiconductor device encapsulated in a package body, the cell being capable of retaining the semiconductor device on the first and second side, wherein the cell has a device-capture surface on the second side that is substantially a same size as a perimeter of a first surface of the package body, the cell being defined on the first side by outer peripheral sidewalls having a lead-in-chamfer at a first angle to guide the semiconductor device into the cell; body retaining means inside the cell for supporting a portion of the package body of the semiconductor device; an interlocking nest feature around a portion of a perimeter of the device-capture surface, the interlocking nest feature having an external chamfer at a second angle to mate with the first angle and a device-retaining chamfer at a third angle retain the package body; and an upper body retaining fence connected to a portion of the device-retaining chamfer to retain the package body of the device; wherein when first and second substantially identical trays are stacked with one another, the interlocking nest feature of the first tray nests into the cell of the second tray to interlock the first and second trays.

References Cited (Backward Citations)

US3454921A Cited
US3552548A Cited
US3672495A Cited
US3746157A Cited
US4703984A Cited
US5103976A Cited
US5155902A Cited
JPH05139475A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1999-02-19 1999-08-21 2000-02-20 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 2003-02-19 2003-08-21 2004-02-20 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2007-02-19 2007-08-21 2008-02-20 $7700.00 Window Closed / Lapsed

Assigned Categories & Tags

No categories assigned to this patent yet.

Assign Category Tag