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US5489966A Expired / Lapsed US ⏱️ 0.0 years remaining

Projection exposure apparatus

Assignee: Canon Inc
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Filing: 1994-07-28
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Granted: 1996-02-06
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Expires: 2014-07-28
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Abstract

Abstract A projection exposure apparatus including a mask stage for supporting a mask, a wafer stage for supporting a wafer, and a projection optical system for projecting, on the wafer, an image of a circuit pattern of the mask, is disclosed. There are provided a surface position detecting system for detecting position of a surface of the wafer with respect to a direction of an optical axis of the projection optical system, an adjusting device for adjusting an interval between the wafer and the projection optical system, to position the wafer surface at a focus position of the projection optical system, and an outputting portion operable to direct a light beam to a reflection surface, provided at a predetermined site on the wafer stage, and to receive reflection light coming from the reflection surface through the projection optical system, the outputting portion producing a signal corresponding to a positional relationship between the reflection surface and the focus position of the projection optical system. A focus position detecting system detects the focus position of the projection optical system, on the basis of the signal from the outputting portion, and a control system controls the adjusting device on the basis of an output of the focus position detecting system and an output of the surface position detecting system.

Inventors

  • 👤 Haruna Kawashima
  • 👤 Akiyoshi Suzuki
  • 👤 Masato Muraki

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-02 05:53
CPC Classifications
G; G03; G03F; G03F9/00; G03F9/70; G03F9/7003; G03F9/7023; G03F9/7026

Claims Analysis

Total Claims: 20
Claim 1
Independent Claim 133 words
A projection exposure apparatus, comprising: illumination means for defining a shape of an effective light source to illuminate a circuit pattern of a mask with an exposure beam; a projection optical system for projecting an image of the circuit pattern of the mask illuminated with the exposure beam; and detecting means for detecting an image plane of said projection optical system, said detecting means comprising a detection optical system for defining a shape of an effective light source, substantially the same as that defined by said illumination means, to illuminate a mark of the mask with a detection beam, and said detecting means detecting the image plane on the basis of an image of the mark projected by said projection optical system in response to illumination of the mark with the detection beam.
Claim 2
Dependent Claim 133 words
A projection exposure apparatus, comprising: illumination means for defining a shape of an effective light source to illuminate a circuit pattern of a mask with an exposure beam; a projection optical system for projecting an image of the circuit pattern of the mask illuminated with the exposure beam; and detecting means for detecting an image plane of said projection optical system, said detecting means comprising a detection optical system for defining a shape of an effective light source, substantially the same as that defined by said illumination means, to illuminate a mark of the mask with a detection beam, and said detecting means detecting the image plane on the basis of an image of the mark projected by said projection optical system in response to illumination of the mark with the detection beam.
Claim 3
Dependent Claim 14 words
An apparatus according to claim 1, wherein said projection optical system comprises a lens.
Claim 4
Dependent Claim 22 words
An apparatus according to claim 2, wherein the detection beam has a wavelength substantially the same as that of the exposure beam.
Claim 5
Dependent Claim 36 words
An apparatus according to claim 3, wherein said illumination means and said detection optical system each comprise aperture stops having apertures of substantially the same configuration for respectively defining the shape of the effective light sources.
Claim 6
Dependent Claim 72 words
An apparatus according to claim 3, wherein said detecting means comprises a photoreceptor disposed to receive any light forming the image of the mark which is reflected by a reflection surface provided adjacent to the image plane and approaches said photoreceptor via said projection optical system and the mark, and wherein said photoreceptor transforms the received light into a signal corresponding to a deviation of the reflection surface from the image plane.
Claim 7
Dependent Claim 148 words
In a device manufacturing method, which includes a step of detecting through a detection optical system an imaging plane on which a device pattern is to be imaged by a projection optical system, a step of positioning a workpiece upon the detected imaging plane and a step of illuminating the device pattern with a beam from an illumination optical system such that an image of the device pattern is projected on the workpiece through the projection optical system, the improvement comprising the steps of: supplying to the detection optical system a shape of an effective light source, which is substantially the same as a shape of an effective light source of the illumination optical system; and illuminating, for the detection of the imaging plane, a mark with a beam from the detection optical system such that an image of the mark is projected through the projection optical system.
Claim 8
Dependent Claim 148 words
In a device manufacturing method, which includes a step of detecting through a detection optical system an imaging plane on which a device pattern is to be imaged by a projection optical system, a step of positioning a workpiece upon the detected imaging plane and a step of illuminating the device pattern with a beam from an illumination optical system such that an image of the device pattern is projected on the workpiece through the projection optical system, the improvement comprising the steps of: supplying to the detection optical system a shape of an effective light source, which is substantially the same as a shape of an effective light source of the illumination optical system; and illuminating, for the detection of the imaging plane, a mark with a beam from the detection optical system such that an image of the mark is projected through the projection optical system.
Claim 9
Dependent Claim 165 words
In a device manufacturing method, which includes a step of detecting through a detection optical system an imaging plane on which a device pattern is to be imaged by a projection optical system comprising a lens system, a step of positioning a workpiece upon the detected imaging plane and a step of illuminating the device pattern with an exposure beam from an illumination optical system such that an image of the device pattern is projected on the workpiece through the projection optical system, the improvement comprising the steps of: supplying to the detection optical system a shape of an effective light source, which is substantially the same as a shape of an effective light source of the illumination optical system; and illuminating, for the detection of the imaging plane, a mark with a detection beam from the detection optical system having substantially the same wavelength as that of the exposure beam, such that an image of the mark is projected through the projection optical system.
Claim 10
Dependent Claim 165 words
In a device manufacturing method, which includes a step of detecting through a detection optical system an imaging plane on which a device pattern is to be imaged by a projection optical system comprising a lens system, a step of positioning a workpiece upon the detected imaging plane and a step of illuminating the device pattern with an exposure beam from an illumination optical system such that an image of the device pattern is projected on the workpiece through the projection optical system, the improvement comprising the steps of: supplying to the detection optical system a shape of an effective light source, which is substantially the same as a shape of an effective light source of the illumination optical system; and illuminating, for the detection of the imaging plane, a mark with a detection beam from the detection optical system having substantially the same wavelength as that of the exposure beam, such that an image of the mark is projected through the projection optical system.
Claim 11
Dependent Claim 109 words
A projection exposure apparatus comprising: an illumination optical system for illuminating a pattern of a mask with an exposure beam; a projection optical system for imaging, on a workpiece, the pattern of the mask illuminated with the exposure beam; and detecting means for detecting an imaging plane of said projection optical system, said detecting means comprising (i) a detection optical system having a shape of an effective light source substantially the same as a shape of an effective light source of said illumination optical system, and (ii) means for illuminating, with a detection beam, an imaging plane detecting mark to project an image thereof through said projection optical system.
Claim 12
Dependent Claim 109 words
A projection exposure apparatus comprising: an illumination optical system for illuminating a pattern of a mask with an exposure beam; a projection optical system for imaging, on a workpiece, the pattern of the mask illuminated with the exposure beam; and detecting means for detecting an imaging plane of said projection optical system, said detecting means comprising (i) a detection optical system having a shape of an effective light source substantially the same as a shape of an effective light source of said illumination optical system, and (ii) means for illuminating, with a detection beam, an imaging plane detecting mark to project an image thereof through said projection optical system.
Claim 13
Dependent Claim 124 words
A projection exposure apparatus comprising: an illumination optical system for illuminating a pattern of a mask with an exposure beam; a projection optical system having a lens system, for imaging the pattern of the mask illuminated with the exposure beam on a workpiece; and detecting means for detecting an imaging plane of said projection optical system, said detecting means comprising (i) a detection optical system having a shape of an effective light source substantially the same as a shape of an effective light source of said illumination optical system, and (ii) means for illuminating, with a detection beam having substantially the same wavelength as that of the exposure beam, an imaging plane detecting mark to project an image thereof through said projection optical system.
Claim 14
Dependent Claim 124 words
A projection exposure apparatus comprising: an illumination optical system for illuminating a pattern of a mask with an exposure beam; a projection optical system having a lens system, for imaging the pattern of the mask illuminated with the exposure beam on a workpiece; and detecting means for detecting an imaging plane of said projection optical system, said detecting means comprising (i) a detection optical system having a shape of an effective light source substantially the same as a shape of an effective light source of said illumination optical system, and (ii) means for illuminating, with a detection beam having substantially the same wavelength as that of the exposure beam, an imaging plane detecting mark to project an image thereof through said projection optical system.
Claim 15
Dependent Claim 150 words
A projection exposure apparatus, comprising: an illumination optical system for illuminating a pattern of a mask with an exposure beam; a projection optical system for imaging, on a workpiece, the pattern of the mask illuminated with the exposure beam; and detecting means for detecting an imaging plane of said projection optical system, wherein said detecting means comprises a detection optical system having a shape of an effective light source such that a light intensity on an optical axis of said detection optical system is lower than that at a peripheral portion around the optical axis, and said detection optical system illuminates an imaging plane detecting mark with a detection beam, and said detecting means detects the image plane on the basis of an image of the imaging plane detecting mark projected by said projection optical system in response to illumination of the imaging plane detecting mark with the detection beam.
Claim 16
Dependent Claim 150 words
A projection exposure apparatus, comprising: an illumination optical system for illuminating a pattern of a mask with an exposure beam; a projection optical system for imaging, on a workpiece, the pattern of the mask illuminated with the exposure beam; and detecting means for detecting an imaging plane of said projection optical system, wherein said detecting means comprises a detection optical system having a shape of an effective light source such that a light intensity on an optical axis of said detection optical system is lower than that at a peripheral portion around the optical axis, and said detection optical system illuminates an imaging plane detecting mark with a detection beam, and said detecting means detects the image plane on the basis of an image of the imaging plane detecting mark projected by said projection optical system in response to illumination of the imaging plane detecting mark with the detection beam.
Claim 17
Dependent Claim 23 words
An apparatus according to claim 10, wherein the shape of the effective light source of said detection optical system comprises a ring-like shape.
Claim 18
Dependent Claim 32 words
An apparatus according to claim 10, wherein the shape of the effective light source of said detection optical system is eccentric with respect to an optical axis of said detection optical system.
Claim 19
Dependent Claim 155 words
In a device manufacturing method which includes detecting through a detection optical system an imaging plane on which a device pattern is to be imaged by a projection optical system, positioning a workpiece upon the detected imaging plane and illuminating the device pattern with a beam from an illumination optical system such that an image of the device pattern is projected on the workpiece through the projection optical system, the improvements comprising the steps of: providing a shape of an effective light source to the detection optical system, wherein the shape of the effective light source is such that a light intensity on an optical axis of said detection optical system is lower than that at a peripheral portion around the optical axis; and illuminating, for detection of the imaging plane, a mark with a beam from the detection optical system such that an image of the mark is projected through the projection optical system.
Claim 20
Dependent Claim 155 words
In a device manufacturing method which includes detecting through a detection optical system an imaging plane on which a device pattern is to be imaged by a projection optical system, positioning a workpiece upon the detected imaging plane and illuminating the device pattern with a beam from an illumination optical system such that an image of the device pattern is projected on the workpiece through the projection optical system, the improvements comprising the steps of: providing a shape of an effective light source to the detection optical system, wherein the shape of the effective light source is such that a light intensity on an optical axis of said detection optical system is lower than that at a peripheral portion around the optical axis; and illuminating, for detection of the imaging plane, a mark with a beam from the detection optical system such that an image of the mark is projected through the projection optical system.

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1999-02-05 1999-08-07 2000-02-06 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 2003-02-05 2003-08-07 2004-02-06 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2007-02-05 2007-08-07 2008-02-06 $7700.00 Window Closed / Lapsed

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