← Back to Patent Explorer
US5485671A Expired / Lapsed US ⏱️ 0.0 years remaining

Method of making a two-phase thermal bag component cooler

Assignee: Aavid Laboratories Inc
•
Filing: 1994-03-22
•
Granted: 1996-01-23
•
Expires: 2014-03-22
📄 Original PDF 🌐 Google Patents 🔄 Sync Now

Abstract

Abstract A two-phase liquid cooling system for an electronic component comprised of flexible sealed bag which is partially filled with a liquid coolant. Sufficient residual non-condensing gas is maintained in the bag so that some of the gas dissolves in the liquid coolant when the device is not operating and at ambient temperature. During warmup, the residual gas comes out of solution and creates nucleation sites that assist in initiating boiling. The bag is air and fluid-impermeable, and has sufficient flexibility such that as coolant vaporizes, the bag expands to maintain the internal bag pressure substantially the same as the ambient environmental pressure. The bag may also be provided with a metal heat spreader plate which passes through a wall of the bag an assists with transferring heat from the component to the coolant. The heat spreader plate may be specially treated to allow the flexible bag material to by directly heat sealed to the plate and to provide nucleation sites to enhance coolant boiling.

Inventors

  • 👤 Ralph I. Larson
  • 👤 Richard J. Phillips

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-25 23:42
CPC Classifications
H; H10; H10W; H10W40/00; H10W40/70; H10W40/77; F; F28; F28D; F28D15/00; F28D15/02; F28D15/0241; F28D15/0266; F28F; F28F21/00; F28F21/06; F28F21/065; F28F3/00; F28F3/12; H10W40/73; F28F2265/00; F28F2265/12; Y; Y10; Y10T; Y10T29/00; Y10T29/49; Y10T29/4935; Y10T29/49353

Claims Analysis

Total Claims: 9
Claim 1
Independent Claim 79 words
A method for fabricating a cooling apparatus comprising a closed bag having at least one wall of flexible, thermoplastic sheet material with a hole therein, the hole having a periphery, and an aluminum plate having a surface, the method comprising the steps of: A. anodizing without sealing the aluminum plate surface to produce a porous anodized plate surface; and B. adhering the sheet material at the hole periphery to the porous anodized plate surface to produce a sealed bag.
Claim 2
Independent Claim 79 words
A method for fabricating a cooling apparatus comprising a closed bag having at least one wall of flexible, thermoplastic sheet material with a hole therein, the hole having a periphery, and an aluminum plate having a surface, the method comprising the steps of: A. anodizing without sealing the aluminum plate surface to produce a porous anodized plate surface; and B. adhering the sheet material at the hole periphery to the porous anodized plate surface to produce a sealed bag.
Claim 3
Dependent Claim 25 words
A method as in claim 1 wherein step B comprises the step of: B1. heat sealing the hole periphery to the porous anodized plate surface.
Claim 4
Dependent Claim 34 words
A method as in claim 1 wherein step B comprises the step of: B2. adhering the hole periphery to the porous anodized plate surface with an adhesive adapted for adhering thermoplastic material to aluminum.
Claim 5
Dependent Claim 27 words
A method as in claim 1 wherein step B comprises the steps of; B3. priming the aluminum plate with Morprime 10-B, and B4. anodizing the primed plate.
Claim 6
Dependent Claim 64 words
A method for fabricating a cooling apparatus according to claim 1 wherein step A comprises the steps of: A1. selecting a first sheet and a second sheet of a multi-layer laminated material, each of the first and second sheets of laminated material having a periphery; and A2. heat-sealing the peripheries of the first and second sheets of laminated material together to form the bag.
Claim 7
Independent Claim 96 words
A method for fabricating a cooling apparatus comprising the steps of: A. fabricating a closed bag having at least one wall of flexible, thermoplastic sheet material with a hole therein, the hole having a periphery; B. fabricating a bare aluminum plate having a sealing surface; C. anodizing the aluminum plate sealing surface to produce a porous anodized plate sealing surface; D. positioning the porous anodized plate sealing surface in contact with thermoplastic sheet material at the hole periphery; and E. adhering the thermoplastic sheet material at the hole periphery to the porous anodized plate sealing surface.
Claim 8
Independent Claim 96 words
A method for fabricating a cooling apparatus comprising the steps of: A. fabricating a closed bag having at least one wall of flexible, thermoplastic sheet material with a hole therein, the hole having a periphery; B. fabricating a bare aluminum plate having a sealing surface; C. anodizing the aluminum plate sealing surface to produce a porous anodized plate sealing surface; D. positioning the porous anodized plate sealing surface in contact with thermoplastic sheet material at the hole periphery; and E. adhering the thermoplastic sheet material at the hole periphery to the porous anodized plate sealing surface.
Claim 9
Dependent Claim 34 words
A method for fabricating a cooling apparatus according to claim 6 wherein step B comprises the step of: B1. fabricating the aluminum plate with tinned surfaces located at areas apart from the sealing surface.

References Cited (Backward Citations)

US3741292A Cited
US4997032A Cited
US5000256A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1999-01-22 1999-07-24 2000-01-23 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 2003-01-22 2003-07-24 2004-01-23 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2007-01-22 2007-07-24 2008-01-23 $7700.00 Window Closed / Lapsed

Assigned Categories & Tags

No categories assigned to this patent yet.

Assign Category Tag