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US5447752A Expired / Lapsed US ⏱️ 0.0 years remaining

Method for making a decorative cementitous pattern on a surface

Assignee: Individual
•
Filing: 1994-06-09
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Granted: 1995-09-05
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Expires: 2014-06-09
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Abstract

Abstract A surface coating composition comprising generally cement, sand, a polymer binder, and water, and a method for applying the composition to a surface. The composition is used to apply an ornamental surface coating onto a pre-existing cementitious surface, or a surface to which a cementitious base layer has been applied. The surface is cleaned with a muriatic acid solution. A flexible plastic template is laid on the surface to define the desired pattern and a thin layer of the composition is applied. The template is removed after the composition is applied. After the composition starts to cure, the surface is wiped with a damp sponge to round off corners and open up surface pores. The surface is sealed after curing. Texturizing rollers may be used to provide a more realistic finish. The coating is tough and durable, and can withstand up to approximately 6,000 psi (about 400 kg/cm 2 ) pressure.

Inventors

  • 👤 Clyde T. Cobb

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-08 11:06
CPC Classifications
E; E01; E01C; E01C19/00; E01C19/22; E01C19/43; B; B44; B44F; B44F9/00; B44F9/04; Y; Y10; Y10S; Y10S264/00; Y10S264/31

Claims Analysis

Total Claims: 6
Claim 1
Independent Claim 214 words
A method for making a decorative pattern on a surface, said method comprising the steps of: etching said surface with a solution containing approximately five to ten parts water to one part muriatic acid; brushing said surface with a stiff bristle broom to promote dispersion and interaction between said solution and said surface; before said solution dries, pressure cleaning said surface with water at a pressure of about 3,000 psi (about 200 kg/cm 2 ) to remove said solution; placing a template made of a flexible plastic and having a pattern formed of a plurality of openings therein onto said surface, said template having a thickness; applying a layer of a composition to said surface, said composition including water, an acrylic latex polymer, cement, sand, and an oxide powder color additive, said composition applied to said openings of said template to a thickness of no more than said thickness of said template; removing said template from said surface before said composition cures, said template leaving lines in said layer; as said layer begins to cure, lightly wiping said layer with a damp sponge; cleaning composition from said lines; scoring said layer to simulate old brick using a textured roller; removing accumulated dust and grit from said layer; and applying a sealer to said layer.
Claim 2
Independent Claim 214 words
A method for making a decorative pattern on a surface, said method comprising the steps of: etching said surface with a solution containing approximately five to ten parts water to one part muriatic acid; brushing said surface with a stiff bristle broom to promote dispersion and interaction between said solution and said surface; before said solution dries, pressure cleaning said surface with water at a pressure of about 3,000 psi (about 200 kg/cm 2 ) to remove said solution; placing a template made of a flexible plastic and having a pattern formed of a plurality of openings therein onto said surface, said template having a thickness; applying a layer of a composition to said surface, said composition including water, an acrylic latex polymer, cement, sand, and an oxide powder color additive, said composition applied to said openings of said template to a thickness of no more than said thickness of said template; removing said template from said surface before said composition cures, said template leaving lines in said layer; as said layer begins to cure, lightly wiping said layer with a damp sponge; cleaning composition from said lines; scoring said layer to simulate old brick using a textured roller; removing accumulated dust and grit from said layer; and applying a sealer to said layer.
Claim 3
Dependent Claim 15 words
The method as recited in claim 1, wherein said acrylic latex polymer is styrene butadiene.
Claim 4
Dependent Claim 15 words
The method as recited in claim 1, wherein said composition further comprises a curing retardant.
Claim 5
Dependent Claim 21 words
The method as recited in claim 1, wherein said composition has a temperature between 45° F. and 90° F. when applied.
Claim 6
Dependent Claim 28 words
The method as recited in claim 1, wherein said step of removing dust and grit from said layer comprises blowing air onto said layer with an air blower.

References Cited (Backward Citations)

US2110335A Cited
US2595142A Cited
US3712825A Cited
US4239820A Cited
US4697464A Cited
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US5169573A Cited
JPH04202264A Cited
US5167991A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1998-09-04 1999-03-06 1999-09-05 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 2002-09-04 2003-03-06 2003-09-05 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2006-09-04 2007-03-06 2007-09-05 $7700.00 Window Closed / Lapsed

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