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US5447600A Expired / Lapsed US ⏱️ 0.0 years remaining

Polymeric coatings for micromechanical devices

Assignee: Texas Instruments Inc
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Filing: 1994-03-21
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Granted: 1995-09-05
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Expires: 2014-03-21
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Abstract

Abstract A method for reducing sticking between contacting elements in a micromechanical device is disclosed. In addition, a micromechanical device is disclosed wherein the elements of the device are less likely to stick. The method for reducing sticking in a micromechanical device (10) comprises forming a protective layer (26) on a first contact element (14) to reduce the likelihood of a first contacting element (14) sticking to another contacting element (20). The protective layer (26) may be formed of a fluoro-polymer such as Teflon-AF.

Inventors

  • 👤 Douglas A. Webb

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-02 23:27
CPC Classifications
B; B81; B81B; B81B3/00; B81B3/0002; B81B3/0005; B05; B05D; B05D5/00; B05D5/08; B05D5/083; G; G02; G02B; G02B26/00; G02B26/08; G02B26/0816; G02B26/0833; G02B26/0841; B81C; B81C2201/00; B81C2201/11; B81C2201/112

Claims Analysis

Total Claims: 23
Claim 1
Independent Claim 62 words
A method for reducing sticking of contacting elements of a micromechanical device comprising the step of: forming a protective layer on a first contacting element using a polymeric coating to form a coated element, thereby reducing the likelihood of said coated element sticking to another of said contacting elements and wherein said forming step occurs during the fabrication of said micromechanical device.
Claim 2
Independent Claim 62 words
A method for reducing sticking of contacting elements of a micromechanical device comprising the step of: forming a protective layer on a first contacting element using a polymeric coating to form a coated element, thereby reducing the likelihood of said coated element sticking to another of said contacting elements and wherein said forming step occurs during the fabrication of said micromechanical device.
Claim 3
Dependent Claim 30 words
The method of claim 1 wherein said forming step further comprises the step of: forming said first contacting element prior to forming said protective layer on said first contacting element.
Claim 4
Dependent Claim 32 words
The method of claim 2 wherein said step of forming a protective layer further comprises the steps of: spinning on a fluoropolymer; and curing said fluoropolymer to form a polymer deposition layer.
Claim 5
Dependent Claim 51 words
The method of claim 2 wherein said step of forming a protective layer further comprises the steps of: spinning on a fluoropolymer; curing said fluoropolymer to form a polymer deposition layer; and patterning and etching said polymer deposition layer to form said protective layer only in one or more desired regions.
Claim 6
Dependent Claim 42 words
The method of claim 2 wherein said step of forming a protective layer further comprises the steps of: spinning on a copolymer of perfluoro (2,2-dimethyl-1,3-dioxole) and tetrafluoroethylene; curing said a copolymer of perfluoro (2,2-dimethyl-1,3-dioxole) and tetrafluoroethylene to form a polymer deposition layer.
Claim 7
Dependent Claim 61 words
The method of claim 2 wherein said step of forming a protective layer further comprises the steps of: spinning on a copolymer of perfluoro (2,2-dimethyl-1,3-dioxole) and tetrafluoroethylene; curing the a copolymer of perfluoro (2,2-dimethyl-1,3-dioxole) and tetrafluoroethylene to form a polymer deposition layer; patterning and etching said polymer deposition layer to form said protective layer only in one or more desired regions.
Claim 8
Dependent Claim 46 words
The method of claim 2 wherein said step of forming a protective layer further comprises the steps of: spinning on a fluoro-alkyl acrylate monomer solution; forming a polymer by causing cross-linking in said fluoro-alkyl acrylate monomer solution; curing the polymer to form a polymer deposition layer.
Claim 9
Dependent Claim 52 words
The method of claim 1 wherein said forming step further comprises the steps of: forming an element deposition layer; forming a fluoropolymer deposition layer on said element deposition layer; and patterning and etching said element deposition layer and said fluoropolymer deposition layer to form said first contacting element with said protective layer.
Claim 10
Dependent Claim 49 words
The method of claim 8 wherein said step of forming a fluoro-polymer deposition layer on said electrode metal deposition layer further comprises the steps of: spinning on a copolymer of perfluoro (2,2-dimethyl-1,3-dioxole) and tetrafluoroethylene; curing the a copolymer of perfluoro (2,2-dimethyl-1,3-dioxole) and tetrafluoroethylene to form said fluoro-polymer deposition layer.
Claim 11
Independent Claim 93 words
A method for reducing sticking in a deformable mirror device having an address electrode, a landing electrode, and a deflectable beam wherein a voltage applied between said deflectable beam and said address electrode causes said deflectable beam to deflect towards said landing electrode and contact said landing electrode, said method comprising the step of: forming a protective layer on said landing electrode using a polymeric coating thereby reducing the likelihood of said deflectable beam sticking to said landing electrode and wherein said forming step occurs during the fabrication of said deformable mirror device.
Claim 12
Independent Claim 93 words
A method for reducing sticking in a deformable mirror device having an address electrode, a landing electrode, and a deflectable beam wherein a voltage applied between said deflectable beam and said address electrode causes said deflectable beam to deflect towards said landing electrode and contact said landing electrode, said method comprising the step of: forming a protective layer on said landing electrode using a polymeric coating thereby reducing the likelihood of said deflectable beam sticking to said landing electrode and wherein said forming step occurs during the fabrication of said deformable mirror device.
Claim 13
Dependent Claim 49 words
The method of claim 1 wherein said forming step further comprises the steps of: forming said address electrode and said landing electrode; forming said protective layer on said landing electrode using a polymeric coating, wherein said protective layer is formed after said address and landing electrodes have been formed.
Claim 14
Dependent Claim 31 words
The method of claim 11 wherein said step of forming a protective layer further comprises the steps of: spinning on a fluoropolymer; curing said fluoropolymer to form a polymer deposition layer.
Claim 15
Dependent Claim 62 words
The method of claim 11 wherein said step of forming a protective layer further comprises the steps of: spinning on a copolymer of perfluoro (2,2-dimethyl-1,3-dioxole) and tetrafluoroethylene; curing said a copolymer of perfluoro (2,2-dimethyl-1,3-dioxole) and tetrafluoroethylene to form a polymer deposition layer; and patterning and etching said polymer deposition layer to form said protective layer only in one or more desired regions.
Claim 16
Dependent Claim 47 words
The method of claim 11 wherein said step of forming a protective layer further comprises the steps of: spinning on a fluoro-alkyl acrylate monomer solution; forming a polymer by causing cross-linking in said fluoro-alkyl acrylate monomer solution; and curing the polymer to form a polymer deposition layer.
Claim 17
Dependent Claim 61 words
The method of claim 10 wherein said step of forming a protective layer further comprises the steps of: forming an electrode deposition layer; forming a fluropolymer deposition layer on said electrode deposition layer; patterning and etching said electrode deposition and said fluoropolymer deposition layers to form said address electrode and said landing electrode, said electrodes having said protective layer formed thereon.
Claim 18
Dependent Claim 94 words
A micromechanical device comprising: a deflectable beam; an address electrode adjacent said beam; a landing electrode adjacent said beam wherein said landing electrode has been coated with a polymeric coating; wherein a voltage applied between said beam and said address electrode deflects said beam toward said landing electrode and said landing electrode is located to contact said beam deflected toward said landing electrode and prevent said deflected beam from contacting said address electrode and wherein said beam touches said polymeric coating on said landing electrode when said beam is deflected toward said address electrode.
Claim 19
Dependent Claim 94 words
A micromechanical device comprising: a deflectable beam; an address electrode adjacent said beam; a landing electrode adjacent said beam wherein said landing electrode has been coated with a polymeric coating; wherein a voltage applied between said beam and said address electrode deflects said beam toward said landing electrode and said landing electrode is located to contact said beam deflected toward said landing electrode and prevent said deflected beam from contacting said address electrode and wherein said beam touches said polymeric coating on said landing electrode when said beam is deflected toward said address electrode.
Claim 20
Dependent Claim 13 words
The micromechanical device of claim 16 wherein: said polymeric coating is a fluoro-polymer.
Claim 21
Dependent Claim 18 words
The micromechanical device of claim 16 wherein: said polymeric coating is a copolymer of perfluoro (2,2-dimethyl-1,3-dioxole) and tetrafluoroethylene.
Claim 22
Dependent Claim 16 words
The micromechanical device of claim 16 wherein: said polymeric coating consists of a cross-linked fluoroalkyl acrylate.
Claim 23
Dependent Claim 16 words
The micromechanical device of claim 16 wherein: said polymeric coating consists of a cross-linked fluoroalkyl methacrylate.

References Cited (Backward Citations)

US4172757A Cited
US4293377A Cited
US5216537A Cited
US5298114A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
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