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US5446960A Expired / Lapsed US ⏱️ 0.0 years remaining

Alignment apparatus and method for placing modules on a circuit board

Assignee: International Business Machines Corp
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Filing: 1994-02-15
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Granted: 1995-09-05
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Expires: 2014-02-15
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Abstract

Abstract An alignment apparatus and method that provides a pick and placement tool that picks matrix leaded modules from trays, places the modules into a self-aligning nest, picks the modules from the nest and places them on a printed circuit board. The specific location and orientation of the nest with respect to a printed circuit board is known by the pick and placement tool. Once the nest has aligned the module, the tool picks the module from the nest and places it in the appropriate location on the printed circuit board. The nest has sloped sides that angle toward that bottom and are slippery. These sides funnel the module toward the bottom of the nest and correct gross misalignment. At the bottom inside of the nest are locating features into which the leads of the module fit. Between the locating features are slip surfaces so that the module leads slide into the locating features, correcting fine misalignment. Embodiments of the nest work for matrix leaded modules, including ball grid array, column grid array, and land grid array modules.

Inventors

  • 👤 Phillip D. Isaacs
  • 👤 Thomas D. Kidd
  • 👤 Bradley H. Redfield
  • 👤 Jeffrey L. Stone

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-04 17:34
CPC Classifications
H; H05; H05K; H05K13/00; H05K13/02; H05K13/022; Y; Y10; Y10T; Y10T29/00; Y10T29/49; Y10T29/49002; Y10T29/49117; Y10T29/49124; Y10T29/4913; Y10T29/49133; Y10T29/49764; Y10T29/49778; Y10T29/4978; Y10T29/49826; Y10T29/49895; Y10T29/53; Y10T29/5313; Y10T29/53174; Y10T29/53178; Y10T29/53261

Claims Analysis

Total Claims: 13
Claim 1
Independent Claim 84 words
A method for aligning a matrix leaded module on a circuit board, comprising the steps of: picking the module for assembly; placing the module into a self-aligning nest, wherein the nest has angled sides, the sides having slip surfaces, and locating features on the inside bottom of the nest for aligning the module leads; removing the module from the nest with a placement head, the placement head having a known position with respect to the nest; and placing the module on the circuit board.
Claim 2
Independent Claim 84 words
A method for aligning a matrix leaded module on a circuit board, comprising the steps of: picking the module for assembly; placing the module into a self-aligning nest, wherein the nest has angled sides, the sides having slip surfaces, and locating features on the inside bottom of the nest for aligning the module leads; removing the module from the nest with a placement head, the placement head having a known position with respect to the nest; and placing the module on the circuit board.
Claim 3
Dependent Claim 20 words
The method of claim 1 wherein the locating features are depressions for receiving leads of a ball grid array module.
Claim 4
Dependent Claim 20 words
The method of claim 1 wherein the locating features are depressions for receiving leads from a column grid array module.
Claim 5
Dependent Claim 19 words
The method of claim 1 wherein the placement head removes the module from the nest using a vacuum nozzle.
Claim 6
Dependent Claim 39 words
A nest apparatus for self-aligning a matrix leaded module, comprising: alignment means for aligning the nest to a known position; angled sides with slip surfaces; and locating features on inside bottom of the nest for aligning the module leads.
Claim 7
Dependent Claim 39 words
A nest apparatus for self-aligning a matrix leaded module, comprising: alignment means for aligning the nest to a known position; angled sides with slip surfaces; and locating features on inside bottom of the nest for aligning the module leads.
Claim 8
Dependent Claim 22 words
The apparatus of claim 5 wherein the locating features further comprise depressions for accepting the leads of a ball grid array module.
Claim 9
Dependent Claim 20 words
The apparatus of claim 5 wherein the locating features are depressions for receiving leads from a column grid array module.
Claim 10
Dependent Claim 16 words
The apparatus of claim 5 wherein the alignment means comprises alignment pins connected to a shuttle.
Claim 11
Independent Claim 110 words
An apparatus for assembling matrix leaded modules on a circuit board, comprising; a tray elevator; a plurality of trays, holding a plurality of modules, mounted in the tray elevator; a shuttle, disposed adjacent to the tray elevator; a transfer head, for transporting a module from the tray to the shuttle; a self-aligning nest mounted on the shuttle, the nest having angled sides, the sides having slip surfaces, and locating features on the inside bottom of the nest for aligning the module leads; and a placement head, having a known orientation with respect to the nest, which picks the module from the nest and places the module on a circuit board.
Claim 12
Independent Claim 110 words
An apparatus for assembling matrix leaded modules on a circuit board, comprising; a tray elevator; a plurality of trays, holding a plurality of modules, mounted in the tray elevator; a shuttle, disposed adjacent to the tray elevator; a transfer head, for transporting a module from the tray to the shuttle; a self-aligning nest mounted on the shuttle, the nest having angled sides, the sides having slip surfaces, and locating features on the inside bottom of the nest for aligning the module leads; and a placement head, having a known orientation with respect to the nest, which picks the module from the nest and places the module on a circuit board.
Claim 13
Dependent Claim 16 words
The apparatus of claim 9 wherein the nest is mounted on the shuttle with alignment pins.

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1998-09-04 1999-03-06 1999-09-05 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 2002-09-04 2003-03-06 2003-09-05 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2006-09-04 2007-03-06 2007-09-05 $7700.00 Window Closed / Lapsed

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