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US5445771A Expired / Lapsed US ⏱️ 0.0 years remaining

Process for preparing hollow fiber separatory devices

Assignee: Pall Corp
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Filing: 1993-07-19
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Granted: 1995-08-29
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Expires: 2013-07-19
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Abstract

Abstract A hollow fiber separatory device or module is produced by injection molding a thermoplastic potting material around thermoplastic hollow fibers. The thermoplastic hollow fibers are enhanced in order to increase the fibers' ability to withstand the high temperatures inherent in injection molding techniques. Also disclosed is a process for preparing two or more hollow fiber modules whereby the fibers are potted in an hourglass configuration.

Inventors

  • 👤 Peter J. Degen

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-01 20:05
CPC Classifications
B; B01; B01D; B01D67/00; B01D67/0081; B01D67/009; B01D63/00; B01D63/02; B01D63/021; B01D63/022; B01D63/0221; B01D63/0233; Y; Y02; Y02A; Y02A20/00; Y02A20/124; Y02A20/131

Claims Analysis

Total Claims: 22
Claim 1
Independent Claim 118 words
A process for preparing a hollow fiber separatory device comprising: configuring thermoplastic hollow fibers into a multi-noded configuration having no more than two nodes, each node defining a loop; embedding a portion of the two-loop configuration into a potting compound that softens and melts when exposed to heat, including injection molding the potting compound among the fibers in a portion of the two-loop configuration between the two nodes and forming a single potted section such that one loop extends from each of two different faces of the potted section; cooling the potting compound such that the fibers are secured and sealed in the potting compound; and cutting the embedded fibers of the two-loop configuration to form two modules.
Claim 2
Dependent Claim 118 words
A process for preparing a hollow fiber separatory device comprising: configuring thermoplastic hollow fibers into a multi-noded configuration having no more than two nodes, each node defining a loop; embedding a portion of the two-loop configuration into a potting compound that softens and melts when exposed to heat, including injection molding the potting compound among the fibers in a portion of the two-loop configuration between the two nodes and forming a single potted section such that one loop extends from each of two different faces of the potted section; cooling the potting compound such that the fibers are secured and sealed in the potting compound; and cutting the embedded fibers of the two-loop configuration to form two modules.
Claim 3
Dependent Claim 23 words
The process of claim 1 further comprising irradiating the hollow fibers to cross-link the fibers prior to embedding them into the potting compound.
Claim 4
Dependent Claim 18 words
The process of claim 2 wherein irradiating the fibers comprises irradiating them with cobalt-60 or cesium-137 gamma radiation.
Claim 5
Dependent Claim 22 words
The method of claim 2 wherein irradiating the fibers comprises irradiating them with from about 5 to about 25 Mrad of radiation.
Claim 6
Dependent Claim 15 words
The process of claim 1 wherein configuring the hollow fibers comprises forming an hourglass configuration.
Claim 7
Dependent Claim 17 words
The process of claim 1 wherein the thermoplastic hollow fibers comprise polyethylene, polyvinylidene difluoride, or polytetrafluoroethylene fibers.
Claim 8
Dependent Claim 25 words
The process of claim 1 wherein cutting the embedded fibers comprises cutting the fibers in the potted section along transverse longitudinal axes of the fibers.
Claim 9
Dependent Claim 15 words
The process of claim 1 wherein cutting the embedded fibers includes simultaneously forming two modules.
Claim 10
Dependent Claim 36 words
The process of claim 8 wherein configuring the hollow fibers comprises forming an hourglass configuration and wherein cutting the embedded fibers comprises cutting the fibers in the potted sections along transverse longitudinal axes of the fibers.
Claim 11
Dependent Claim 41 words
The process of claim 9 wherein the thermoplastic hollow fibers comprise polyethylene, polyvinylidene difluoride, or polytetrafluoroethylene fibers and wherein irradiating the fibers comprises irradiating them with from about 5 to about 25 Mrad of radiation using cobalt-60 or cesium-137 gamma radiation.
Claim 12
Dependent Claim 117 words
A process for preparing a hollow fiber separatory device comprising: configuring thermoplastic hollow fibers into a multi-noded configuration having more than two nodes, each node defining a loop; embedding portions of the multi-loop configuration into a potting compound that softens and melts when exposed to heat, including injection molding the potting compound among the fibers in portions of the multi-loop configuration between the nodes and forming a plurality of potted sections such that no more than one loop extends from each potted section; cooling the potting compound such that the fibers are secured and sealed in the potting compound; and cutting the embedded fibers in each potted section to form a single module from each potted section.
Claim 13
Dependent Claim 117 words
A process for preparing a hollow fiber separatory device comprising: configuring thermoplastic hollow fibers into a multi-noded configuration having more than two nodes, each node defining a loop; embedding portions of the multi-loop configuration into a potting compound that softens and melts when exposed to heat, including injection molding the potting compound among the fibers in portions of the multi-loop configuration between the nodes and forming a plurality of potted sections such that no more than one loop extends from each potted section; cooling the potting compound such that the fibers are secured and sealed in the potting compound; and cutting the embedded fibers in each potted section to form a single module from each potted section.
Claim 14
Dependent Claim 23 words
The process of claim 11 further comprising irradiating the hollow fibers to cross-link the fibers prior to embedding them into the potting compound.
Claim 15
Dependent Claim 18 words
The process of claim 12 wherein irradiating the fibers comprises irradiating them with cobalt-60 or cesium-137 gamma radiation.
Claim 16
Dependent Claim 22 words
The method of claim 12 wherein irradiating the fibers comprises irradiating them with from about 5 to about 25 Mrad of radiation.
Claim 17
Dependent Claim 25 words
The process of claim 12 wherein cutting the embedded fibers comprises cutting the fibers in the potted sections along transverse longitudinal axes of the fibers.
Claim 18
Dependent Claim 41 words
The process of claim 15 wherein the thermoplastic hollow fibers comprise polyethylene, polyvinylidene difluoride, or polytetrafluoroethylene fibers and wherein irradiating the fibers comprises irradiating them with from about 5 to about 25 Mrad of radiation using cobalt-60 or cesium-137 gamma radiation.
Claim 19
Dependent Claim 17 words
The process of claim 16 wherein cutting the embedded fibers comprises simultaneously forming a plurality of modules.
Claim 20
Dependent Claim 17 words
The process of claim 11 wherein cutting the embedded fibers comprises simultaneously forming a plurality of modules.
Claim 21
Dependent Claim 17 words
The process of claim 11 wherein the thermoplastic hollow fibers comprise polyethylene, polyvinylidene difluoride, or polytetrafluoroethylene fibers.
Claim 22
Dependent Claim 23 words
The process of claim 11 wherein cutting comprises cutting the embedded fibers in the potted sections along transverse longitudinal axes of the fibers.

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1998-08-28 1999-02-27 1999-08-29 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 2002-08-28 2003-02-27 2003-08-29 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2006-08-28 2007-02-27 2007-08-29 $7700.00 Window Closed / Lapsed

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