Patent US5444805A successfully refreshed from Google Patents.
US5444805A
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Integrated optical component
Assignee: Nola Semiconductor LLC
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Filing: 1993-02-06
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Granted: 1995-08-22
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Expires: 2013-02-06
Abstract
Abstract Proposed is an integrated optical component, particularly a modulator, directional coupler, switch, polarizer, distributor or the like, as well as a method of producing such a component. The component has a light waveguide (17) of an optical polymer which is disposed on a silicon substrate (10) that has at least one optical buffer layer (14) having a low refraction index, wherein a positioning trench (12) that is anisotropically etched into the substrate (10), is essentially aligned with the light waveguide (17) and has a V-shaped cross-section is provided for receiving a glass fiber (11) to be coupled to the coupling end surface (18) of the light waveguide by means of end-to-end coupling. The positioning trench (12) is filled with a plastic material (15) at the end region on the coupling side, wherein the light waveguide (17) extends on the plastic material (15) up to an end surface (18) of the plastic material (15) which extends perpendicular to the axial direction of the light waveguide (17) and lies in the plane of the coupling end surface. This end surface (18) is disposed outside of a diagonally-extending end region (13) of the positioning trench (12). The end surface (18) and thus the coupling end surface can therefore be created in a simple manner by means of laser machining processing, in which the established technology for producing the positioning trench by means of anisotropic etching can be used.
Inventors
- 👤 Klaus-Michael Mayer
Bibliographic Details
Application Number
—
Jurisdiction
US
Data Source
google_patents
Last Synchronized
2026-11-09 01:21
CPC Classifications
G; G02; G02B; G02B6/00; G02B6/24; G02B6/26; G02B6/30; G02B6/305; G02B6/10; G02B6/12; G02B6/122; G02B6/1221; G02B2006/12035; G02B2006/12038; G02B2006/12133; G02B2006/12142; G02B2006/12145; G02B2006/12147; G02B2006/12166; G02B2006/12195
Claims Analysis
Total Claims: 24
Claim 1
Independent Claim
169 words
Integrated optical component, particularly modulator, directional coupler, switch, polarizer, distributor or the like, having a light waveguide of an optical polymer and disposed on a silicon substrate that has at least one optical buffer layer having a low refraction index, further having a positioning trench that is anisotropically etched into the substrate, is essentially aligned with the light waveguide and has a V-shaped cross-section for receiving a glass fiber to be coupled to the coupling end surface of the light waveguide by means of end-to-end coupling, characterized in that the positioning trench (12) is filled with a plastic material (15) at the coupling-side end region, wherein the light waveguide (17) extends on the plastic material (15) up to an end surface (18) of the plastic material (15) which extends perpendicular to the axial direction of the light waveguide (17) and lies in the plane of the coupling end surface, and that this end surface (18) is disposed outside of a diagonally-extending end region (13) of the positioning trench (12).
Claim 2
Dependent Claim
169 words
Integrated optical component, particularly modulator, directional coupler, switch, polarizer, distributor or the like, having a light waveguide of an optical polymer and disposed on a silicon substrate that has at least one optical buffer layer having a low refraction index, further having a positioning trench that is anisotropically etched into the substrate, is essentially aligned with the light waveguide and has a V-shaped cross-section for receiving a glass fiber to be coupled to the coupling end surface of the light waveguide by means of end-to-end coupling, characterized in that the positioning trench (12) is filled with a plastic material (15) at the coupling-side end region, wherein the light waveguide (17) extends on the plastic material (15) up to an end surface (18) of the plastic material (15) which extends perpendicular to the axial direction of the light waveguide (17) and lies in the plane of the coupling end surface, and that this end surface (18) is disposed outside of a diagonally-extending end region (13) of the positioning trench (12).
Claim 3
Dependent Claim
77 words
Component according to claim 1, characterized in that a layer (16) which covers the buffer layer (14) that supports the light waveguide (17) and the plastic material (15) up to the plane of the end surface (18) is provided from an optical polymer that can be altered in its refraction index by means of exposure, wherein the light waveguide (17) is configured as a part of this layer (16) by means of corresponding exposure of the same.
Claim 4
Dependent Claim
27 words
Component according to claim 2, characterized in that the region of the layer (16) that is configured as a light waveguide (17) has a higher refraction index.
Claim 5
Dependent Claim
37 words
Component according to claim 1 characterized in that the positioning trench (12) has a dimensioning by means of which the glass fiber core (19) of the inserted glass fiber (11) is aligned with the light waveguide (17).
Claim 6
Dependent Claim
22 words
Component according to claim 2, characterized in that the plastic material (15) for filling the positioning trench (12) is an optical polymer.
Claim 7
Dependent Claim
27 words
Component according to claim 5, characterized in that the plastic material (15) is identical to the optical polymer of the layer (16) covering the buffer layer (14).
Claim 8
Dependent Claim
36 words
Component according to claim 2, characterized in that the end region (17a) of the light waveguide (17) on the side of the glass fiber is adiabatically widened to the diameter of the glass fiber core (19).
Claim 9
Dependent Claim
15 words
Component according to claim 7, characterized in that a lateral and/or vertical widening is provided.
Claim 10
Dependent Claim
49 words
Component according to claim 2, characterized in that the end region (17b) of the light waveguide (17) on the side of the glass fiber converges acutely and terminates in a further light waveguide (21) that has a lower refraction index and extends up to the glass fiber core (19).
Claim 11
Dependent Claim
38 words
Component according to claim 9, characterized in that the further light waveguide (21) has a greater expansion in width and/or in depth, and the dimensioning of the glass fiber core (19) is adapted to the coupling end surface.
Claim 12
Dependent Claim
57 words
Component according to claim 2, characterized in that, for field adaptation of the light waveguide (17) toward the glass fiber (11), the region of the optical polymer layer (16) surrounding the light waveguide (17) has an adiabatic index curve which reduces the refraction index difference between light waveguide (17) and this surrounding region toward the glass fiber.
Claim 13
Dependent Claim
205 words
Method of producing an integrated optical component, such as a modulator, directional coupler, switch, polarizer, distributor or the like, having a light waveguide of an optical polymer which is disposed on a silicon substrate that has at least one optical buffer layer having a low refraction index, wherein a positioning trench for receiving a glass fiber to be coupled to the coupling end surface of the light waveguide, which trench has a V-shaped cross-section and is essentially aligned with the light waveguide, is anisotropically etched into the substrate by means of an exposure mask having a longitudinally-extending mask opening, characterized in that, following the etching of the positioning trench (12), a) the optical buffer layer (14) is applied, b) a layer (16) of an optical polymer is applied on top of this layer, wherein the positioning trench (12) is filled with a plastic material (15) prior to or at the same time as this, c) the light waveguide (17) is formed by means of corresponding local exposure or thermal polarization of this layer (16), and d) the positioning trench (12) is exposed up to a plane (18) that extends perpendicular to the axial direction of the light waveguide (17) and forms a coupling end surface.
Claim 14
Dependent Claim
205 words
Method of producing an integrated optical component, such as a modulator, directional coupler, switch, polarizer, distributor or the like, having a light waveguide of an optical polymer which is disposed on a silicon substrate that has at least one optical buffer layer having a low refraction index, wherein a positioning trench for receiving a glass fiber to be coupled to the coupling end surface of the light waveguide, which trench has a V-shaped cross-section and is essentially aligned with the light waveguide, is anisotropically etched into the substrate by means of an exposure mask having a longitudinally-extending mask opening, characterized in that, following the etching of the positioning trench (12), a) the optical buffer layer (14) is applied, b) a layer (16) of an optical polymer is applied on top of this layer, wherein the positioning trench (12) is filled with a plastic material (15) prior to or at the same time as this, c) the light waveguide (17) is formed by means of corresponding local exposure or thermal polarization of this layer (16), and d) the positioning trench (12) is exposed up to a plane (18) that extends perpendicular to the axial direction of the light waveguide (17) and forms a coupling end surface.
Claim 15
Dependent Claim
33 words
Method according to claim 12, characterized in that the application of the layer (16) and the filling of the positioning trench (12) is executed in one work cycle with the same optical polymer.
Claim 16
Dependent Claim
42 words
Method according to claim 12, characterized in that an exposure mask is placed onto the polymer layer (16) and a refraction index increase is effected by means of photopolymerization in a region that is supposed to serve as the light waveguide (17).
Claim 17
Dependent Claim
41 words
Method according to claim 12, characterized in that an exposure mask is placed onto the polymer layer (16), and a refraction index reduction of regions that border on the light waveguide (17) is effected by means of a UV photobleaching process.
Claim 18
Dependent Claim
39 words
Method according to claim 14, characterized in that an adiabatic widening of the light waveguide (17) before the glass fiber core (19) is executed in order to optimize the field adaptation between glass fiber (11) and light waveguide (17).
Claim 19
Dependent Claim
32 words
Method according to claim 16, characterized in that an exposure mask that has a widening mask opening is used for lateral widening up to the diameter of the glass fiber core (19).
Claim 20
Dependent Claim
40 words
Method according to claim 16, characterized in that the exposure intensity and/or the exposure time toward the glass fiber is/are increased in the manner of a ramp for vertical widening up to the diameter of the glass fiber core (19).
Claim 21
Dependent Claim
85 words
Method according to claim 14, characterized in that a first light waveguide (17) extending acutely toward the glass fiber (11) is formed in a first exposure step with a first exposure mask, and that a second light waveguide (21) which has a lower refraction index and connects the first light waveguide (17) with the coupling end surface is formed in a second exposure step with a second exposure mask, wherein the second light waveguide (21) is adapted in its diameter to the glass fiber core.
Claim 22
Dependent Claim
41 words
Method according to claim 16, characterized in that an exposure mask that has variable transparency, with a greater transparency on the fiber side and a lesser transparency on the light waveguide side, is used for a postexposure of the layer (16).
Claim 23
Dependent Claim
24 words
Method according to claim 12, characterized in that the exposure of the positioning trench (12) is effected by means of a laser (laser ablation).
Claim 24
Dependent Claim
23 words
Method according to claim 12, characterized in that a number of contiguous connections, positioning trenches (12) and light waveguides (17) are produced simultaneously.
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USPTO Annuity & Maintenance Windows
| Annuity Stage | Window Opens | Payment Deadline | Surcharge Period Until | Estimated Fee | Status |
|---|---|---|---|---|---|
| 3.5 Years (Year 4) | 1998-08-21 | 1999-02-20 | 1999-08-22 | $2000.00 | Window Closed / Lapsed |
| 7.5 Years (Year 8) | 2002-08-21 | 2003-02-20 | 2003-08-22 | $3760.00 | Window Closed / Lapsed |
| 11.5 Years (Year 12) | 2006-08-21 | 2007-02-20 | 2007-08-22 | $7700.00 | Window Closed / Lapsed |