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US5440566A Expired / Lapsed US ⏱️ 0.0 years remaining

Fault detection and diagnosis for printed circuit boards

Assignee: Southwest Research Institute
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Filing: 1994-04-06
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Granted: 1995-08-08
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Expires: 2014-04-06
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Abstract

Abstract A method for detecting an diagnosing faults in printed circuit boards. Emissivity data and thermal image data of the various components of the board are obtained. The emissivity data is used to correct the thermal image data. The corrected data is converted to device space data, which is then input to a previously trained neural network. The output of the neural network indicates the location of the fault. The method includes an improved method for obtaining an emissivity map and a method for providing suitable neural network input.

Inventors

  • 👤 Hugh F. Spence
  • 👤 Daniel P. Burris
  • 👤 Robert A. Houston

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-04 01:50
CPC Classifications
G; G01; G01R; G01R31/00; G01R31/28; G01R31/302; G01R31/308; G01R31/309

Claims Analysis

Total Claims: 15
Claim 1
Independent Claim 166 words
A method for detecting and diagnosing faults of an object, comprising the steps of: obtaining an emissivity map of said object, while said object is substantially in thermal equilibrium with its ambient environment, by capturing a basis thermal image, illuminating said object, capturing an illumination image while said object is illuminated, calculating a difference image between said basis thermal image and said illumination image, and using said difference image to determine an emissivity map at various points on said object; heating said object; obtaining a thermal image of said object during said heating step; correcting said thermal image, using said emissivity map to compensate for varying emissivities on said object, such that an emissivity-corrected thermal image is obtained; inputting data representing said emissivity-corrected thermal image to an artificial neural network, wherein said neural network has been previously trained to provide a certain output when said data is associated with a known fault; and using said neural network to indicate whether a fault exists on said object.
Claim 2
Independent Claim 166 words
A method for detecting and diagnosing faults of an object, comprising the steps of: obtaining an emissivity map of said object, while said object is substantially in thermal equilibrium with its ambient environment, by capturing a basis thermal image, illuminating said object, capturing an illumination image while said object is illuminated, calculating a difference image between said basis thermal image and said illumination image, and using said difference image to determine an emissivity map at various points on said object; heating said object; obtaining a thermal image of said object during said heating step; correcting said thermal image, using said emissivity map to compensate for varying emissivities on said object, such that an emissivity-corrected thermal image is obtained; inputting data representing said emissivity-corrected thermal image to an artificial neural network, wherein said neural network has been previously trained to provide a certain output when said data is associated with a known fault; and using said neural network to indicate whether a fault exists on said object.
Claim 3
Dependent Claim 47 words
The method of claim 1, and further comprising the step of preprocessing said emissivity-corrected thermal data, such that said emissivity-corrected thermal data is converted to device space data, in which particular locations are associated with a thermal feature at that location for input to said neural network.
Claim 4
Dependent Claim 25 words
The method of claim 1, wherein said object is an electronic circuit, and wherein said heating step is accomplished by applying power to said circuit.
Claim 5
Dependent Claim 50 words
The method of claim 1, wherein said substep of using said difference image to calculate an emissivity map comprises finding a maximum value of said difference image at a point of high reflectance on said object, and calculating the value of said difference image at said point of high reflectance.
Claim 6
Dependent Claim 30 words
The method of claim 4, further comprising the step of calculating the ratio of said difference image and said value of said difference image at said point of high reflectance.
Claim 7
Dependent Claim 40 words
The method of claim 1, wherein said substep of using said difference image to calculate an emissivity map comprises determining a point of known emissivity on said object and calculating a value of said difference image at said known point.
Claim 8
Dependent Claim 28 words
The method of claim 6, further comprising the step of calculating the ratio of said difference image and said value of said difference image at said known point.
Claim 9
Independent Claim 139 words
A method of acquiring emissivity-corrected data representing thermal measurements at locations on an object, comprising the steps of: obtaining an emissivity map of said object, while said object is substantially in thermal equilibrium with its environment, by capturing a basis thermal image while said object is not substantially illuminated by an external source, capturing an illumination image while said object is illuminated by an external source, calculating a difference image between said illumination image and said basis thermal image, and using said difference image to determine said emissivity map at various points on said object; obtaining thermal image data representing a thermal image of said object, while said circuit is heated; correcting said thermal image data, using said emissivity map to compensate for varying emissivities at different locations on said object, such that emissivity-corrected thermal image data is obtained.
Claim 10
Independent Claim 139 words
A method of acquiring emissivity-corrected data representing thermal measurements at locations on an object, comprising the steps of: obtaining an emissivity map of said object, while said object is substantially in thermal equilibrium with its environment, by capturing a basis thermal image while said object is not substantially illuminated by an external source, capturing an illumination image while said object is illuminated by an external source, calculating a difference image between said illumination image and said basis thermal image, and using said difference image to determine said emissivity map at various points on said object; obtaining thermal image data representing a thermal image of said object, while said circuit is heated; correcting said thermal image data, using said emissivity map to compensate for varying emissivities at different locations on said object, such that emissivity-corrected thermal image data is obtained.
Claim 11
Dependent Claim 25 words
The method of claim 8, wherein said object is an electronic circuit, and wherein said heating step is accomplished by applying power to said circuit.
Claim 12
Dependent Claim 40 words
The method of claim 8, wherein said step of using said difference image to determine an emissivity map comprises finding a maximum value of said difference image, wherein said maximum value represents a point of high reflectance on said object.
Claim 13
Dependent Claim 34 words
The method of claim 10, wherein said step of using said difference image to determine an emissivity map further comprises the step of calculating the ratio of said difference image and said maximum value.
Claim 14
Dependent Claim 35 words
The method of claim 8, wherein said step of using said difference image to determine an emissivity map comprises determining a value of said difference image at a point of known emissivity on said object.
Claim 15
Dependent Claim 43 words
The method of claim 12, wherein said step of using said difference image to determine an emissivity map further comprises the step of calculating the ratio of said difference image and said value of said difference image at said point of known emissivity.

References Cited (Backward Citations)

US3991302A Cited
US4974182A Cited
US4692690A Cited
US4890245A Cited
US4814870A Cited
US4979134A Cited
US5235400A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1998-08-07 1999-02-06 1999-08-08 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 2002-08-07 2003-02-06 2003-08-08 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2006-08-07 2007-02-06 2007-08-08 $7700.00 Window Closed / Lapsed

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