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US5438809A Expired / Lapsed US ⏱️ 0.0 years remaining

Modular tile flooring system

Assignee: HPT GROUP Inc
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Filing: 1993-10-27
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Granted: 1995-08-08
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Expires: 2013-10-27
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Abstract

Abstract A modular flooring system having multiple modular flooring units and elongate spacer strips. The flooring units include a rigid base, tiles adhesively bonded to the base, and a frame affixed to the base and extending around the tiles to surround the tiles. The base of the flooring unit is substantially impermeable to moisture, and the frame may be made of a laterally compressible material such as wood for absorbing stresses. The tiles may be slate, granite, marble, ceramic or the like. Slots may be formed in the edges of the flooring units and the elongate spacer strips for receiving elongate splines to join the units and strips. The elongate strips may have a thickness substantially identical to the overall thickness of the flooring units, so that a plurality of elongate strips and flooring units may be joined to define a substantially co-planar floor surface. The strips and units may be provided in different sizes so that the dimensions of the flooring system may be varied.

Inventors

  • 👤 Gernot Ehrlich

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-08 07:47
CPC Classifications
E; E04; E04F; E04F15/00; E04F15/02; E04F15/022

Claims Analysis

Total Claims: 22
Claim 1
Independent Claim 153 words
A modular flooring unit, comprising: a rigid base, said rigid base having upper and lower faces, peripheral edges, and a slot formed in at least one of said peripheral edges, said at least one peripheral edge being aligned above and below said slot; at least one tile bonded to said upper face of said base and having lateral edges; and a compressible frame affixed to said base and extending around said at least one tile so as to surround said lateral edges of said at least one tile and further defining peripheral edges of the flooring unit; said slot having a size and shape for receiving a first portion of an elongate spline so that a second portion of the spline protrudes from said slot, so that the second spline portion may be received within a corresponding slot defined in a different modular flooring element to join the different element to said unit.
Claim 2
Dependent Claim 153 words
A modular flooring unit, comprising: a rigid base, said rigid base having upper and lower faces, peripheral edges, and a slot formed in at least one of said peripheral edges, said at least one peripheral edge being aligned above and below said slot; at least one tile bonded to said upper face of said base and having lateral edges; and a compressible frame affixed to said base and extending around said at least one tile so as to surround said lateral edges of said at least one tile and further defining peripheral edges of the flooring unit; said slot having a size and shape for receiving a first portion of an elongate spline so that a second portion of the spline protrudes from said slot, so that the second spline portion may be received within a corresponding slot defined in a different modular flooring element to join the different element to said unit.
Claim 3
Dependent Claim 17 words
A modular flooring unit as defined in claim 1 wherein said base is substantially impermeable to moisture.
Claim 4
Dependent Claim 20 words
A modular flooring unit as defined in claim 2 wherein said frame is hardwood and said base is particle board.
Claim 5
Dependent Claim 19 words
A modular flooring unit as defined in claim 1 wherein said tile is bonded to said base by adhesive.
Claim 6
Dependent Claim 29 words
A modular flooring unit as defined in claim 1 further comprising a plurality of said tiles and mortar extending between said tiles and between said tiles and said frame.
Claim 7
Dependent Claim 14 words
A modular flooring unit as defined in claim 5 wherein said tiles are stone.
Claim 8
Dependent Claim 14 words
A modular flooring unit as defined in claim 6 wherein said tiles are slate.
Claim 9
Dependent Claim 14 words
A modular flooring unit as defined in claim 5 wherein said tiles are ceramic.
Claim 10
Dependent Claim 19 words
A modular flooring unit as defined in claim 5 wherein said tiles and frame are coated with a sealant.
Claim 11
Dependent Claim 24 words
A modular flooring unit as defined in claim 1 wherein the length of each said peripheral edge is not more than about one meter.
Claim 12
Dependent Claim 25 words
A modular flooring unit as defined in claim 1 comprising at least one of said slots extending along each said peripheral edge of said base.
Claim 13
Dependent Claim 217 words
A modular flooring unit, comprising: a rigid base having upper and lower faces; at least one tile bonded to said upper face of said base and having lateral edges; and a compressible frame affixed to said base and extending around said at least one tile so as to surround said lateral edges of said at least one tile and further defining peripheral edges of the flooring unit; joining means associated with at least one peripheral edge of the flooring unit for joining the flooring unit to a portion of a modular floor comprising flooring elements of predetermined size and shape, said joining means comprising a slot extending along said at least one edge, said slot having a size and shape for receiving a first portion of an elongate spline so that a second portion of the spline protrudes from said slot, so that the second spline portion may be received within a corresponding slot defined in a different modular flooring element to join the different element to said unit; at least one of said slots extending along each said peripheral edge of said unit, and wherein said frame has a thickness substantially equal to the sum of the thicknesses of said tile and said base and wherein said frame is affixed to peripheral edges of said base.
Claim 14
Dependent Claim 217 words
A modular flooring unit, comprising: a rigid base having upper and lower faces; at least one tile bonded to said upper face of said base and having lateral edges; and a compressible frame affixed to said base and extending around said at least one tile so as to surround said lateral edges of said at least one tile and further defining peripheral edges of the flooring unit; joining means associated with at least one peripheral edge of the flooring unit for joining the flooring unit to a portion of a modular floor comprising flooring elements of predetermined size and shape, said joining means comprising a slot extending along said at least one edge, said slot having a size and shape for receiving a first portion of an elongate spline so that a second portion of the spline protrudes from said slot, so that the second spline portion may be received within a corresponding slot defined in a different modular flooring element to join the different element to said unit; at least one of said slots extending along each said peripheral edge of said unit, and wherein said frame has a thickness substantially equal to the sum of the thicknesses of said tile and said base and wherein said frame is affixed to peripheral edges of said base.
Claim 15
Dependent Claim 154 words
A modular flooring system comprising: a plurality of flooring units, said units comprising: a rigid base having upper and lower faces; a plurality of tiles bonded to said upper face of said base; a frame affixed to said base and extending around said tiles so as to surround said tiles and to define peripheral edges of the flooring unit; and joining means associated with at least one said peripheral edge of the flooring unit for joining the flooring unit to a different modular flooring element; at least one elongate spacer strip of predetermined width positioned between at least two of said flooring units; and at least one elongate spline and slots defined in an edge of said elongate strip and in at least one said peripheral edge of said flooring unit, each said slot having a size and shape for receiving a portion of said spline so that said spline extends between said slots.
Claim 16
Dependent Claim 154 words
A modular flooring system comprising: a plurality of flooring units, said units comprising: a rigid base having upper and lower faces; a plurality of tiles bonded to said upper face of said base; a frame affixed to said base and extending around said tiles so as to surround said tiles and to define peripheral edges of the flooring unit; and joining means associated with at least one said peripheral edge of the flooring unit for joining the flooring unit to a different modular flooring element; at least one elongate spacer strip of predetermined width positioned between at least two of said flooring units; and at least one elongate spline and slots defined in an edge of said elongate strip and in at least one said peripheral edge of said flooring unit, each said slot having a size and shape for receiving a portion of said spline so that said spline extends between said slots.
Claim 17
Dependent Claim 22 words
A modular flooring system as defined in claim 13 wherein said spacer strip is positioned between two groups of aligned flooring units.
Claim 18
Dependent Claim 171 words
A modular flooring system, comprising: a plurality of flooring units, said units comprising: a rigid base having upper and lower faces; a plurality of tiles bonded to said upper face of said base; a frame affixed to said base and extending around said tiles so as to surround said tiles and to define peripheral edges of the flooring unit; and joining means associated with at least one said peripheral edge of the flooring unit for joining the flooring unit to a different modular flooring element; and at least one elongate spacer strip of predetermined width positioned between at least two of said flooring units, wherein said elongate spacer strip has an overlying facing material and an underlying base strip, and wherein said frame of each said flooring unit and said facing material of said elongate spacer strip are laterally compressible for absorbing forces exerted within the flooring system, and further wherein said base strip of said spacer strip and said base of each said flooring unit are substantially impermeable to moisture.
Claim 19
Dependent Claim 171 words
A modular flooring system, comprising: a plurality of flooring units, said units comprising: a rigid base having upper and lower faces; a plurality of tiles bonded to said upper face of said base; a frame affixed to said base and extending around said tiles so as to surround said tiles and to define peripheral edges of the flooring unit; and joining means associated with at least one said peripheral edge of the flooring unit for joining the flooring unit to a different modular flooring element; and at least one elongate spacer strip of predetermined width positioned between at least two of said flooring units, wherein said elongate spacer strip has an overlying facing material and an underlying base strip, and wherein said frame of each said flooring unit and said facing material of said elongate spacer strip are laterally compressible for absorbing forces exerted within the flooring system, and further wherein said base strip of said spacer strip and said base of each said flooring unit are substantially impermeable to moisture.
Claim 20
Dependent Claim 27 words
A modular flooring system as defined in claim 15 wherein said peripheral edges of each said flooring unit are not more than about one meter in length.
Claim 21
Dependent Claim 34 words
A modular flooring system as defined in claim 15 comprising a plurality of said elongate spacer strips and wherein at least one of said strips has a width different from another of said strips.
Claim 22
Dependent Claim 50 words
A modular flooring system as defined in claim 15 wherein said frame of said modular flooring units and said facing material of said elongate spacer strip are hardwood, and further wherein said base of said modular flooring units and said base strip of said elongate spacer strip are particle board.

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1998-08-07 1999-02-06 1999-08-08 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 2002-08-07 2003-02-06 2003-08-08 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2006-08-07 2007-02-06 2007-08-08 $7700.00 Window Closed / Lapsed

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