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US5418688A Expired / Lapsed US ⏱️ 0.0 years remaining

Cardlike electronic device

Assignee: Motorola Solutions Inc
•
Filing: 1993-03-29
•
Granted: 1995-05-23
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Expires: 2013-03-29
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Abstract

Abstract An electronic device (100) comprises a first substrate (102) having a first circuit pattern disposed thereon which is selectively processed to provide pretinned connection pads (108, 116, 124, 132, 140) for connection to at least one electronic component (142) and a second circuit pattern disposed on a second substrate (104). The second circuit pattern disposed on the second substrate (104) is selectively processed to further provide pretinned connection pads (110, 118, 126) for connection to the first circuit pattern, and the second substrate (104) further has relief provided within a portion thereof to position the at least one electronic component (142) with respect to the pretinned connection pads (108, 116, 124, 132, 140) on the first circuit pattern. The pretinned connection pads (108, 116, 124, 132, 140, 110, 118, 126) are processed using a low residue fluxing agent to enable processing of the first (102) and second (104) substrates and the at least one electronic component (142) in a single operation through an envelope heating device without a requirement for cleaning after reflow.

Inventors

  • 👤 Allen D. Hertz
  • 👤 David A. Tribbey
  • 👤 Kenneth Cook
  • 👤 Arthur L. A. Baker

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-03 18:21
CPC Classifications
H; H05; H05K; H05K1/00; H05K1/18; H05K1/182; H05K1/185; H05K1/186; G; G06; G06K; G06K19/00; G06K19/06; G06K19/067; G06K19/07; G06K19/077; H05K1/02; H05K1/14; H05K1/144; H05K3/00; H05K3/36; H05K3/368; H05K2201/00; H05K2201/09; H05K2201/09209; H05K2201/095; H05K2201/09536; H05K2201/096; H05K2201/10; H05K2201/10613; H05K2201/10621; H05K2201/10666; H05K2203/00; H05K2203/08; H05K2203/087; H05K3/30; H05K3/32; H05K3/34; H05K3/341; H05K3/3431; H05K3/3436; H05K3/3489; H05K3/3494; H05K3/46; H05K3/4611; H05K3/4614; H05K3/462

Claims Analysis

Total Claims: 20
Claim 1
Independent Claim 150 words
An electronic device comprising: a first substrate, having a first circuit pattern disposed thereon, said first circuit pattern being selectively processed to provide pretinned connection pads for connection to at least one electronic component and a second circuit pattern disposed on a second substrate, said second substrate, having said second circuit pattern disposed thereon, said second circuit pattern being selectively processed to further provide pretinned connection pads for connection to said first circuit pattern, and said second substrate further having relief provided within a portion thereof to position said at least one electronic component with respect to said pretinned connection pads on said first circuit pattern, said pretinned connection pads being processed using a low residue fluxing agent to enable processing of said first and second substrates and said at least one electronic component in a single operation through an envelope heating device without a requirement for cleaning after reflow.
Claim 2
Dependent Claim 150 words
An electronic device comprising: a first substrate, having a first circuit pattern disposed thereon, said first circuit pattern being selectively processed to provide pretinned connection pads for connection to at least one electronic component and a second circuit pattern disposed on a second substrate, said second substrate, having said second circuit pattern disposed thereon, said second circuit pattern being selectively processed to further provide pretinned connection pads for connection to said first circuit pattern, and said second substrate further having relief provided within a portion thereof to position said at least one electronic component with respect to said pretinned connection pads on said first circuit pattern, said pretinned connection pads being processed using a low residue fluxing agent to enable processing of said first and second substrates and said at least one electronic component in a single operation through an envelope heating device without a requirement for cleaning after reflow.
Claim 3
Dependent Claim 18 words
The electronic device according to claim 1, wherein said envelope heating device is a forced convection reflow oven.
Claim 4
Dependent Claim 31 words
The electronic device according to claim 2, wherein said envelope heating device utilizes a gas atmosphere selected from a group of gas atmospheres consisting of reducing, inert and reactive gas atmospheres.
Claim 5
Dependent Claim 28 words
The electronic device according to claim 1, wherein a portion of said first and second circuit patterns provide an electrical connection between said first and second circuit patterns.
Claim 6
Dependent Claim 27 words
The electronic device according to claim 1, wherein a portion of said first and second circuit patterns provide a mechanical connection between said first and second substrates.
Claim 7
Dependent Claim 39 words
The electronic device according to claim 1, wherein said first and second substrates include means for aligning said first circuit pattern with said second circuit pattern prior to processing said first and second substrates through said envelope heating device.
Claim 8
Dependent Claim 227 words
An electronic device comprising: a first substrate, having first and second surfaces, said first surface having a first circuit pattern disposed thereon, said first circuit pattern being selectively processed to provide pretinned connection pads for connection to at least one electronic component and a second circuit pattern; a second substrate, having first and second surfaces, said second surface having said second circuit pattern disposed thereon and said first surface having a third circuit pattern disposed thereon, said second circuit pattern being selectively processed to provide pretinned connection pads for connection to said first circuit pattern, and said third circuit pattern also being selectively processed to provide pretinned connection pads for connection to a fourth circuit pattern, said second substrate further having relief provided within a portion thereof to position said at least one electronic component with respect to said first circuit pattern; and at least a third substrate, having first and second surfaces, said first surface having said fourth circuit pattern disposed thereon, said fourth circuit pattern being selectively processed to provide pretinned connection pads for connection to said third circuit pattern, said pretinned connection pads being processed using a low residue fluxing agent to enable processing of said first, second and third substrates and said at least one electronic component in a single operation through an envelope heating device without a requirement for cleaning after reflow.
Claim 9
Dependent Claim 227 words
An electronic device comprising: a first substrate, having first and second surfaces, said first surface having a first circuit pattern disposed thereon, said first circuit pattern being selectively processed to provide pretinned connection pads for connection to at least one electronic component and a second circuit pattern; a second substrate, having first and second surfaces, said second surface having said second circuit pattern disposed thereon and said first surface having a third circuit pattern disposed thereon, said second circuit pattern being selectively processed to provide pretinned connection pads for connection to said first circuit pattern, and said third circuit pattern also being selectively processed to provide pretinned connection pads for connection to a fourth circuit pattern, said second substrate further having relief provided within a portion thereof to position said at least one electronic component with respect to said first circuit pattern; and at least a third substrate, having first and second surfaces, said first surface having said fourth circuit pattern disposed thereon, said fourth circuit pattern being selectively processed to provide pretinned connection pads for connection to said third circuit pattern, said pretinned connection pads being processed using a low residue fluxing agent to enable processing of said first, second and third substrates and said at least one electronic component in a single operation through an envelope heating device without a requirement for cleaning after reflow.
Claim 10
Dependent Claim 15 words
The electronic device according to claim 7, wherein said electronic device is a communication receiver.
Claim 11
Dependent Claim 29 words
The electronic device according to claim 8 wherein said first and third substrates include a circuit pattern disposed thereon which form first and second elements of a loop antenna.
Claim 12
Dependent Claim 24 words
The electronic device according to claim 7, wherein said first surface of said first substrate has at least a fifth circuit pattern disposed thereon.
Claim 13
Dependent Claim 21 words
The electronic device according to claim 10, wherein said at least fifth circuit pattern provides a portion of an electromagnetic shield.
Claim 14
Dependent Claim 59 words
The electronic device according to claim 7, wherein said first, second, and at least third substrates includes means for aligning said at least first circuit pattern with said second circuit pattern, and said third circuit pattern with said at least fourth circuit pattern, prior to processing said first, second, and at least third substrates through the envelope heating device.
Claim 15
Dependent Claim 24 words
The electronic device according to claim 7, wherein said second surface of said third substrate has at least a sixth circuit pattern disposed thereon.
Claim 16
Dependent Claim 21 words
The electronic device according to claim 13, wherein said at least sixth circuit pattern provides a portion of an electromagnetic shield.
Claim 17
Dependent Claim 18 words
The electronic device according to claim 7, wherein said envelope heating device is a forced convection reflow oven.
Claim 18
Dependent Claim 26 words
The electronic device according to claim 7, wherein said selectively processed first, second, third and fourth circuit patterns are processed to provide pre-tinned solder pad areas.
Claim 19
Dependent Claim 49 words
The electronic device according to claim 7, wherein a portion of said first and second circuit patterns provide electrical coupling between said first and second circuit patterns, and further wherein a portion of said third and fourth circuit patterns provide electrical coupling between said third and fourth circuit patterns.
Claim 20
Dependent Claim 47 words
The electronic device according to claim 7, wherein a portion of said first and second circuit patterns provide mechanical coupling between said first and second substrates, and further wherein a portion of said third and fourth circuit patterns provide electrical coupling between said second and third substrates.

References Cited (Backward Citations)

US4288841A Cited
US4558427A Cited
US4935745A Cited
US5054120A Cited
US5079559A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1998-05-22 1998-11-21 1999-05-23 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 2002-05-22 2002-11-21 2003-05-23 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2006-05-22 2006-11-21 2007-05-23 $7700.00 Window Closed / Lapsed

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