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Process for the hydrothermal production of crystalline sodium disilicate

Assignee: Henkel AG and Co KGaA
•
Filing: 1991-11-22
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Granted: 1995-05-23
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Expires: 2011-11-22
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Abstract

Abstract The invention is a process for the hydrothermal production of crystalline sodium disilicate by heating an aqueous mixture of quartz sand and sodium hydroxide or an aqueous solution of sodium disilicate with a solids content of at least 50% by weight or more than 75% by weight at a temperature above 235° C. and under autogenous pressure to form crystalline sodium disilicate.

Inventors

  • 👤 Guenther Just

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-03 15:21
CPC Classifications
C; C01; C01B; C01B33/00; C01B33/20; C01B33/36; C01B33/38

Claims Analysis

Total Claims: 13
Claim 1
Independent Claim 138 words
A process for the hydrothermal production of solid, crystalline sodium disilicate in the β form with a molar ratio of Na 2 O to SiO 2 of 1:2, said process comprising steps of: (a) reacting a mixture of quartz sand and sodium hydroxide, and, optionally, an aqueous solution of amorphous sodium disilicate in a pressure vessel at a temperature of at least 235° C. and under the water vapor pressure corresponding to that temperature, (a) said mixture having a molar ratio of Na 2 O to SiO 2 of 1:2 and a total solids concentration of more than 75% by weight, for a sufficient time to form crystalline sodium disilicate; (b) concentrating the total solids content of the mixture of step (a) by removal of water from the mixture; and (c) cooling the solid crystalline sodium disilicate produced.
Claim 2
Dependent Claim 138 words
A process for the hydrothermal production of solid, crystalline sodium disilicate in the β form with a molar ratio of Na 2 O to SiO 2 of 1:2, said process comprising steps of: (a) reacting a mixture of quartz sand and sodium hydroxide, and, optionally, an aqueous solution of amorphous sodium disilicate in a pressure vessel at a temperature of at least 235° C. and under the water vapor pressure corresponding to that temperature, (a) said mixture having a molar ratio of Na 2 O to SiO 2 of 1:2 and a total solids concentration of more than 75% by weight, for a sufficient time to form crystalline sodium disilicate; (b) concentrating the total solids content of the mixture of step (a) by removal of water from the mixture; and (c) cooling the solid crystalline sodium disilicate produced.
Claim 3
Dependent Claim 18 words
A process as claimed in claim 1, wherein a ball-containing roller autoclave is used as the pressure vessel.
Claim 4
Dependent Claim 20 words
A process as claimed in claim 2, wherein the reaction temperature is in the range from 250° to 280° C.
Claim 5
Dependent Claim 25 words
A process as claimed in claim 3, wherein concentration is carried out by removal of water during the heating of the mixture of step (a).
Claim 6
Dependent Claim 20 words
A process as claimed in claim 2, wherein the reaction temperature is in the range from 235° to 300° C.
Claim 7
Dependent Claim 20 words
A process as claimed in claim 1, wherein the reaction temperature is in the range from 235° to 300° C.
Claim 8
Dependent Claim 20 words
A process as claimed in claim 6, wherein the reaction temperature is in the range from 250° to 280° C.
Claim 9
Dependent Claim 25 words
A process as claimed in claim 7, wherein concentration is carried out by removal of water during the heating of the mixture of step (a).
Claim 10
Dependent Claim 25 words
A process as claimed in claim 6, wherein concentration is carried out by removal of water during the heating of the mixture of step (a).
Claim 11
Dependent Claim 25 words
A process as claimed in claim 5, wherein concentration is carried out by removal of water during the heating of the mixture of step (a).
Claim 12
Dependent Claim 25 words
A process as claimed in claim 2, wherein concentration is carried out by removal of water during the heating of the mixture of step (a).
Claim 13
Dependent Claim 25 words
A process as claimed in claim 1, wherein concentration is carried out by removal of water during the heating of the mixture of step (a).

References Cited (Backward Citations)

US2881049A Cited
US4336235A Cited
DE3100942A1 Cited
DE3417649A1 Cited
US5211930A Cited
EP0320770A2 Cited
US5236682A Cited
US5268156A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1998-05-22 1998-11-21 1999-05-23 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 2002-05-22 2002-11-21 2003-05-23 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2006-05-22 2006-11-21 2007-05-23 $7700.00 Window Closed / Lapsed

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